• Title/Summary/Keyword: smart materials

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Design and Implementation of Integrated Production System for Large Aviation Parts (데이터 중심 통합생산시스템 설계 및 구현: 대형항공부품가공 사례)

  • Bae, Sungmoon;Bae, Hyojin;Hong, Kum Suk;Park, Chulsoon
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.44 no.4
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    • pp.208-219
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    • 2021
  • In the era of the 4th industrial revolution driven by the convergence of ICT(information and communication technology) and manufacturing, research on smart factories is being actively conducted. In particular, the manufacturing industry prefers smart factories that autonomously connect and analyze data. For the efficient implementation of smart factories, it is essential to have an integrated production system that vertically integrates separately operated production equipment and heterogeneous S/W systems such as ERP, MES. In addition, it is necessary to double-verify production data by using automatic data collection technology so that the production process can be traced transparently. In this study, we want to show a case of data-centered integration of a large aircraft parts processing factory that requires high precision, takes a long time, and has the characteristics of processing large raw materials. For this, the components of the data-oriented integrated production system were identified and the connection structure between them was explained. And we would like to share the experience gained through the design and implementation case. The integrated production system proposed in this study integrates internal components based on data, which is expected to serve as a basis for SMEs to develop into an advanced stage, and traces materials with RFID technology.

Study on the Prioritization of Management for Each Toxic Chemical Substance in Ansan Smart Hub. (안산스마트허브 유해화학물질별 관리우선순위 선정에 관한 연구)

  • Choi, Bong Seok;Sa, Jae-Hwan;Kim, Min Wook;Jeon, Eui Chan
    • Korean Journal of Hazardous Materials
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    • v.2 no.1
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    • pp.12-17
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    • 2014
  • With a rapid growth of domestic industry in korea, now about 25,000 kinds of chemicals are being distributed, and it has been known that just about 15% of them has toxic substances. Recently, South Koreans have an anxiety about the stability and accidents of chemicals because chemical accidents like Gumi hydrofluoric acid accident have occurred. The U.S. has adopted the systems like EPCRA (Emergency Planning and Community Right-to-Know Act), TRI (Toxic Release Inventory) and TSCA (Toxic Substances Control Act), and is also managing the hazardous chemicals by providing the information about them to its people and site workers. Japan's Ministry of Health, Labor and Welfare also has adopted J-CHECK system and is implementing it to let Japanese people know the information of safety of chemicals about REACH. However, the Korean government has a difficult situation to mediate the different idea with the Korean industry to make lower statute of Pre-legislation registration & evaluation of chemicals that will be implemented and Chemical Material Control Association that is being implemented. Especially city and country areas located in the industrial areas need political improvement focusing on vulnerable area through the check about current situation of hazardous chemicals of jurisdiction and management method, but the information about the management situation of small scale work places is insufficient. Therefore this study set up the urgent management area in Ansan Smart Hub through NFPA code according to the types of accident and dander characteristics of each chemical being used in the companies that have less than 50 workers and deal with chemicals located in Ansan Smart Hub in Gyeonggi-do.

Experimental Method for Durability Evaluation of a Chisel Mounted on a Composite Working Implement

  • Han, Jeongwoo;Moon, Sanggon;Lee, Geunho;Kang, Daesik
    • Journal of Biosystems Engineering
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    • v.42 no.4
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    • pp.251-257
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    • 2017
  • Purpose: A chisel mounted on working implement, such as agricultural machinery used in irregular farming conditions, is subjected to highly variable fatigue loading during work. To ensure the safety of the chisel on a working implement for the duration of its service life, fatigue testing must be performed with the proper fatigue test load conditions. In this study, working loads for a chisel were developed by reconstructing loads from strain gage data collected during field tests and used to conduct fatigue tests on the chisel component. Methods: FE analysis with nCode software was utilized to select the proper quantity and locations of strain gages for load measurements. A fatigue test was performed to experimentally verify the fatigue strength of the chisel and to evaluate the validity of the load history developed with the load reconstruction technique. Results: A strain history for the chisel was obtained from data collected during field tests. The data was filtered for the 14-16 km/h speed range, connected, and merged. The chisel load history was developed using the load reconstruction technique. The resulting load history was expressed as a load spectrum using the rain-flow counting method. Conclusions: A fatigue test was conducted on a chisel under a constant load condition with an equivalent load amplitude and number of cycles, as calculated by Miner's Rule for linear damage accumulation. During the fatigue test, there were no cracks at any position. It is concluded that the fatigue test method proposed in this study can be utilized successfully as a durability evaluation method for the chisel.

Free vibration of deep and shallow curved FG nanobeam based on nonlocal elasticity

  • S.A.H., Hosseini;O., Rahmani;V., Refaeinejad;H., Golmohammadi;M., Montazeripour
    • Advances in aircraft and spacecraft science
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    • v.10 no.1
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    • pp.51-65
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    • 2023
  • In this paper, the effect of deepness on in-plane free vibration behavior of a curved functionally graded (FG) nanobeam based on nonlocal elasticity theory has been investigated. Differential equations and boundary conditions have been developed based on Hamilton's principle. In order to figure out the size effect, nonlocal theory has been adopted. Properties of material vary in radial direction. By using Navier solution technique, the amount of natural frequencies has been obtained. Also, to take into account the deepness effect on vibrations, thickness to radius ratio has been considered. Differences percentage between results of cases in which deepness effect is included and excluded are obtained and influences of power-law exponent, nonlocal parameter and arc angle on these differences percentage are studied. Results show that arc angle and power law exponent parameters have the most influences on the amount of the differences percentage due to deepness effect. It has been observed that the inclusion of geometrical deep term and material distribution results in an increase in sensitivity of dimensionless natural frequency about variation of aforementioned parameters and a change in variation range of natural frequency. Finally, several numerical results of deep and shallow curved functionally graded nanobeams with different geometry dimensions are presented, which may serve as benchmark solutions for the future research in this field.

Validation of Actuator Gearbox Accelerated Test Method Using Multi-Body Dynamics Simulation (다물체 동역학 시뮬레이션을 이용한 작동기용 기어박스 가속시험법 검증)

  • Donggun Lee;Sanggon Moon;Young-Jun Park;Woo-Ram Shim;Sung-Bo Shim;Su-Chul Kim
    • Journal of Drive and Control
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    • v.21 no.1
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    • pp.22-30
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    • 2024
  • Gearboxes designed for reciprocating motion operating mechanisms operate under conditions where both the load and speed undergo continuous variations. When conducting durability tests on gearboxes designed for such applications, operating the target gearbox under conditions similar to the intended usage is essential. The gearbox must be operated for the required number of cycles to validate its durability under conditions mirroring its intended usage. This study devised an accelerated test method for gearboxes, which reduces operating angles and operational strokes. The reliability of the accelerated test was verified by comparing the stresses imposed on the gears under general and acceleration conditions through multi-body dynamic simulations. The results confirmed that the maximum contact stress levels under normal and accelerated conditions were within a 0.1% error range, indicating a minimal difference in the gear damage rates. However, a difference in the maximum contact stress results between the normal and accelerated conditions was observed when inertial forces acted on the output shaft due to the operational acceleration of the gearbox. Therefore, when conducting this acceleration test, caution should be exercised to ensure that the operational load on the gearbox, which affects inertia, does not significantly deviate from the conditions observed under normal operating conditions.

Shape Memory Polymer Nanocomposites (형상 기억 고분자 나노 복합 소재)

  • Hong, Jin-Ho;Yun, Ju-Ho;Kim, Il;Shim, Sang-Eun
    • Elastomers and Composites
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    • v.45 no.3
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    • pp.188-198
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    • 2010
  • The term 'shape memory polymers (SMPs)' describes a class of polymers which can remember the original shape and recover from deformed to its original shape by the applied stimuli, e.g., heat, electricity, magnetic field, light, etc. SMPs are classified as one of the 'smart polymers' and have great potentials as high-value-added materials. Especially, low thermal, electrical, and mechanical properties of SMPs can be improved by incorporating the various fillers. This paper aims to review the SMPs and their basic principles, and the trends of the development of SMPs nanocomposites.

An inertia-type hybrid mount combining a rubber mount and a piezostack actuator for naval shipboard equipment

  • Moon, Seok-Jun;Choi, Sang-Min;Nguyen, Vien-Quoc;Oh, Jong-Seok;Choi, Seung-Bok;Chung, Jung-Hoon;Kwon, Jung-Il;Jung, Woo-Jin
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.5 no.1
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    • pp.62-80
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    • 2013
  • This paper has been focused on developing a new hybrid mount for shipboard equipment used in naval surface ships and submarines. While the hybrid mount studied in our previous research was 100 kg-class series-type mount, the new hybrid mount has been designed as an inertia-type mount capable of supporting a static of 500 kg. The proposed mount consists of a commercial rubber resilient mount, a piezostack actuator and an inertial mass. The piezostack actuator connected with the inertial mass generates actively the control force. The performances of the proposed mount with a newly designed specific controller have been evaluated in accordance with US military specifications and compared with the passive mount. An isolation system consisting of four proposed mounts and auxiliary devices has been also tested. Through a series of experimental tests, it has been confirmed that the proposed mount provides better performance than the US Navy's standard passive mounts.

A Review of Rear Axle Steering System Technology for Commercial Vehicles

  • Khan, Haroon Ahmad;Yun, So-Nam;Jeong, Eun-A;Park, Jeong-Woo;Yoo, Chung-Mok;Han, Sung-Min
    • Journal of Drive and Control
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    • v.17 no.4
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    • pp.152-159
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    • 2020
  • This study reviews the rear or tag axle steering system's concepts and technology applied to commercial vehicles. Most commercial vehicles are large in size with more than two axles. Maneuvering them around tight corners, narrow roads, and spaces is a difficult job if only the front axle is steerable. Furthermore, wear and tear in tires will increase as turn angle and number of axles are increased. This problem can be solved using rear axle steering technology that is being used in commercial vehicles nowadays. Rear axle steering system technology uses a cylinder mounted on one of rear axles called a steering cylinder. Cylinder control is the primary objective of the real axle steering system. There are two types of such steering mechanisms. One uses master and slave cylinder concept while the other concept is relatively new. It goes by the name of smart axle, self-steered axle, or smart steering axle driven independently from the front wheel steering. All these different types of steering mechanisms are discussed in this study with detailed description, advantages, disadvantages, and safety considerations.

Study on cooling performance and isothermal maintenance of cylindrical type lithium-ion battery cell using phase change material (상변화물질을 활용한 원통형 리튬이온 배터리 셀의 냉각성능 및 등온유지성에 관한 연구)

  • Jae Hyung Yoon;Su Woong Hyun;Hee Jun Jeong;Dong Ho Shin
    • Journal of the Korean Society of Visualization
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    • v.21 no.2
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    • pp.34-45
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    • 2023
  • When lithium-ion batteries operate out of the proper temperature range, their performance can be significantly degraded and safety issues such as thermal runaway can occur. Therefore, battery thermal management systems are widely researched to maintain the temperature of Li-ion battery cells within the proper temperature range during the charging and discharging process. This study investigates the cooling performance and isothermal maintenance of cooling materials by measuring the surface temperature of a battery cell with or without cooling materials, such as silicone oil, thermal adhesive, and phase change materials during discharge process of battery by the experimental and numerical analysis. As a result of the experiment, the battery pack filled with phase change material showed a temperature reduction of 47.4 ℃ compared to the case of natural convection. It proves the advanced utility of the cooling unit using phase change material that is suitable for use in battery thermal management systems.

A Study on Design of an Electromagnetic and Optical Characteristics in Transparent Conductor Coated Structures (투명 전도성 코팅체의 전자기적, 광학적 성능 설계 및 분석에 관한 연구)

  • Sung Sil Cho;Young Joon Yoon;Min Je Hwang;Kwang Sik Choi;Ic Pyo Hong
    • Journal of the Korea Institute of Military Science and Technology
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    • v.27 no.1
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    • pp.15-23
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    • 2024
  • In order to avoid the high observability due to the cavity resonance or electromagnetic wave leakages from the bridge of a battleship or the cockpit of an aircraft, this paper presents a transparent conductive oxide coated structure to prevent the incoming/outgoing electromagnetic waves. Currently, most of the RCS reduction technologies were focused on radar absorbing material such as paints based on conductive or magnetic materials in the fuselage, and there is not much research on countermeasures for achieving the low observability of materials that required optical transparency in actual weapon systems. In this study, the transmission/reflection and absorption performance of the ITO coated structure according to the change of the surface resistance of the transparent conductor were analyzed. Finally, the relationship between the electromagnetic and optical characteristics was established through fabrication and measurement.