• 한국인터넷방송통신학회논문지
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• 제18권3호
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• pp.159-166
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• 2018

본 논문은 스마트 공자의 모니터링을 위한 제조설비 시각화 시스템을 소개한다. 최근 기술 발달의 가속화와 제 4 차 산업혁명, Industry 4.0등과 같은 용어가 등장함에 따라 기존 제조공장의 스마트화를 위한 기술들이 조명되고 있다. 제조공장을 실시간으로 모니터링 함으로써 생산성 향상 및 의사결정의 도움을 줄 수 있는 생산관리 시스템은 스마트 팩토리를 위한 중용한 기술 중 하나가 되며, 더 정확한 모니터링 및 응용 기술을 위한 디지털 트윈 기술의 적용 또한 중요한 이슈가 되고 있다. 그러나 디지털 트윈 구현을 위해서는 여러 제조사의 설비 데이터를 통합할 수 있는 통합 인프라가 필요하다. 따라서 본 논문은 이기종의 설비 데이터 수집 및 모니터링을 위한 국제 표준 프로토콜 기반의 데이터 수집 시스템을 활용해 설비의 실시간 정보를 확인할 수 있는 시각화 프로그램을 설계하고 개발한다. 이를 통해 하나의 공장에서 여러 제조사의 설비 데이터들을 통합하고 실시간으로 확인 할 수 있도록 한다.

• 한국기계가공학회지
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• 제17권5호
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• pp.45-51
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• 2018

Roll forming refers to the production of long plate-molded products, such as panels, pipes, tubes, channels, and frames, by continuously causing the bending deformation to thin plates using rotating rolls. As the roll forming method has advantages in terms of mass production because of its excellent productivity, the size of the roll forming industry has been continuously increasing and the roll forming method is increasingly being used in diverse industrial fields as a very important processing method. Furthermore, as the roll forming method mainly depends on the continuous bending deformation of the plate materials, the time and the cost of the heterogeneous materials developed in the process are relatively large when considered from the viewpoint of plastic working because many processes are continuously implemented. The existing studies on roll forming manufacturing have reported the loss of large amounts of time and materials when the raw materials or product types were changed; further, they have stated that the use of this method can hardly guarantee the uniformity of the formed shapes and the consistency in terms of size and cannot detect all the defects occurring during the mass production and related to the dimensions. Therefore, in this research, a real-time process data-based smart roll forming method that can be applied to multiple products was studied. As a result, a roll forming system was implemented that remembers and automatically sets the changes in the finely adjusted values of the supplied quantities of individual heterogeneous materials so that the equipment setting changing time for heterogeneous material replacements or changes in the products being produced can be shortened. It also secures the uniformity of the products so that more competitive and precise slide-rail products can be mass-produced with improvements in the quality, price, and productivity of the products.

• 산업경영시스템학회지
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• 제42권3호
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• pp.80-88
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• 2019

Recently, automobile manufacturing companies, which are major customers of them, are requiring IATF 16949 (ISO/TS 16949) certification as a mandatory requirement to secure product quality. In particular, IATF 16949 : 2016, revised in October 2016, was reinforced product traceability requirements for production information management by lot in the production process. Therefore, small and medium-sized precision parts processing companies in the automobile industry are very difficult to survive due to quality and price competition for customers satisfaction. MES (Manufacturing Execution System) is required to solve this problem. However, small and medium sized precision parts processing enterprises are reluctant to introduce the MES which is not suitable for the manufacturing environment of them such as high cost and low utilization. Even if the system is introduced, it is difficult to operate and maintain the system because the lack of computer manpower. In this paper, we propose a method for building a lot tracking system for small and medium precision parts processing companies by reviewing relevant literature and analyzing cases. In addition, by managing the production history for each lot of the final product in the system, we will grasp the effect of reducing the quality failure cost obtained by minimizing the range of defect selection.

• 융합정보논문지
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• 제11권8호
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• pp.8-13
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• 2021

스마트공장 제조 환경에서 조직성과를 평가하는 지표 중의 하나인 원가지표를 측정하기 위한 성과측정도구로서 초변동원가회계시스템을 제안하고자 함이 본 연구의 목적이다. 설문조사에 의한 경험적 연구를 수행하였으며 가설 검증을 위하여 60명의 전문가를 대상으로 조사하였다. 조사결과 초변동원가를 기반으로 제공하는 정보가 원가측정과 조직성과 효율성 및 효과를 평가하는데 도움이 된다는 결론을 도출하였으며 이러한 방법은 계획 및 통제 프로세스를 지원하는 유용성이 있다는 점이 확인되었다. 제조공정에서의 처리량을 최대화하고 재고수준을 최적화할 수 있는 제약이론에 의한 초변동원가계산을 이용하면 조직성과의 효율성과 효과에 영향을 미치는 병목현상에 대한 해결책을 찾을 수 있음을 제안한다.

• 한국정보통신학회논문지
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• 제25권11호
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• pp.1525-1530
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• 2021

스마트 공장의 생산 계획 및 제조 데이터를 이용하여 AI 기반의 효율적인 재고 관리 및 물류 최적화 기술을 적용하면 해당 제조 기업의 생산성 향상과 고객 만족도 향상을 기대할 수 있다. 본 논문에서는 공장의 생산 공정에서부터 데이터를 수집하여 클라우드에 저장하고, 여기에 저장된 제조 데이터를 활용하여 추후 AI 기반의 공급망 최적화 기술을 적용할 수 있는 시스템을 제안하였다. 기존 시스템의 경우는 대략 10종~20종 정도의 데이터 타입을 지원했다면, 제안 시스템은 100종 이상의 데이터 타입을 지원하도록 설계 및 개발된다. 또한 수집 주기의 경우는 매 초당 1~2회의 데이터를 수집할 수 있도록 지원하며, TB 단위의 데이터 수집이 가능하다. 따라서 본 시스템은 자동화된 데이터 수집 체계를 갖추고 있는 스마트 공장 외에 기존의 전통 제조 현장에도 적용할 수 있도록 고안하였다.

• 대한산업공학회지
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• 제43권1호
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• pp.12-18
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• 2017

This study presents a plant concept design for a smart factory which is mainly targeted to machine airplane parts. The plant layout is based on the TOC-DBR approach together with autonomous distributed factory control considered, while discrete event simulation is also performed in order to validate its layout. The resulting layout and its procedure turn out to be quite a useful guideline in realizing those smart factories especially for machining-oriented manufacturing industries.

• 한국정보과학회:학술대회논문집
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• 한국정보과학회 2012년도 한국컴퓨터종합학술대회논문집 Vol.39 No.1(B)
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• pp.48-50
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• 2012

Migrating and enhancing welding system into smart device based system is one of most important issues in ship manufacturing and maritime plant industries. In this paper, we propose and discuss the design and development of software architecture for smart welding system. Firstly, we introduce hybrid app development environments, because hybrid app development is more efficient and developer-friendly than native app development. Secondly, we show an essential subset of potential screen shots, software architecture diagrams and data flow diagrams(DFD) for our smart welding system proposal. Finally, we conclude the discussion of design choices and future work.

• International journal of advanced smart convergence
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• 제4권2호
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• pp.124-130
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• 2015

Infinite competition on ICT industries is starting again. The basis of competence over global dominance will be human resource, a global ecosystem for products and national agenda for science and technology, etc.. This paper presents the six solution for the Global Competitiveness and Coexistence of Korean ICT Industries. Korea should nurture the brand of "World Best Korean ICT Forever" to secure technical competency of ICT related fields in global market. All ICT technologies should be aligned to global standard and market demand from beginning and the ecosystem around product needs to be established. System framework for utilizing the resource of core SW experts must be established. Through global partnership with China as manufacturing base for Korea-developed products, technical competency can be maintained including product planning. Security measure for technical assets is mandatory. Finally, core technology that will drive the future of ICT industries in Korea should be regarded as core subjects.

• Journal of Information Processing Systems
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• 제16권1호
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• pp.1-5
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• 2020

Sustainable computing is a rapidly expanding field of research covering the fields of multidisciplinary engineering. With the rapid adoption of Internet of Things (IoT) devices, issues such as security, privacy, efficiency, and green computing infrastructure are increasing day by day. To achieve a sustainable computing ecosystem for future smart cities, it is important to take into account their entire life cycle from design and manufacturing to recycling and disposal as well as their wider impact on humans and the places around them. The energy efficiency aspects of the computing system range from electronic circuits to applications for systems covering small IoT devices up to large data centers. This editorial focuses on the security, privacy, and efficiency of sustainable computing for future smart cities. This issue accepted 17 articles after a rigorous review process.

• 한국산업융합학회 논문집
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• 제24권6_1호
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• pp.645-658
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• 2021

In this paper, we propose a new approach to intelligent control based on fuzzy logic for work efficiency improvement of smart factory by the applicaion of ariticulated robot. The intelligent control that is applied to the working process by the joint of robotic manipulator is the main focus to improve a work efficiency for implimentation of smart factory in general manufacturing process. In this study, we propose a new method of a fuzzy model and then develop a nonlinear relationship between interaction forces and manipulator position using a fuzzy model. The reliability of the proposed control method is illustrated by simulation and experiments.