• Title/Summary/Keyword: smart manufacturing

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An Autonomous Operational Service System for Machine Vision-based Inspection towards Smart Factory of Manufacturing Multi-wire Harnesses

  • Seung Beom, Hong;Kyou Ho, Lee
    • Journal of information and communication convergence engineering
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    • 제20권4호
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    • pp.317-325
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    • 2022
  • In this study, we propose a technological system designed to provide machine vision-based automatic inspection and autonomous operation services for an entire process related to product inspection in wire harness manufacturing. The smart factory paradigm is a valuable and necessary goal, small companies may encounter steep barriers to entry. Therefore, the best approach is to develop towards this approach gradually in stages starting with the relatively simple improvement to manufacturing processes, such as replacing manual quality assurance stages with machine vision-based inspection. In this study, we consider design issues of a system based on the proposed technology and describe an experimental implementation. In addition, we evaluated the implementation of the proposed technology. The test results show that the adoption of the proposed machine vision-based automatic inspection and operation service system for multi-wire harness production may be considered justified, and the effectiveness of the proposed technology was verified.

OPC UA 기반 스마트팩토리 디지털 트윈 테스트베드 시스템 개발 (Development of OPC UA based Smart Factory Digital Twin Testbed System)

  • 김재성;정석찬;서동우;김대기
    • 한국멀티미디어학회논문지
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    • 제25권8호
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    • pp.1085-1096
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    • 2022
  • The manufacturing industry is continuously pursuing advanced technology and smartization as it converges with innovative technology. Improvement of manufacturing productivity is achieved by monitoring, analyzing, and controlling the facilities and processes of the manufacturing site in real time through a network. In this paper, we proposed a new OPC-UA based digital twin model for smart factory facilities. A testbed system for USB flash drive packaging facility was implemented based on the proposed digital twin model and OPC-UA data communication scheme. Through OPC-UA based digital twin model, equipment and process status information is transmitted and received from PLC to monitoring and control 3D digital models and physical models in real time. The usefulness of the developed digital twin testbed system was evaluated through usability test.

스마트 컨트랙트 기반의 프라이버시를 제공하는 스마트 팩토리 주문제작 서비스 프로토콜 (Privacy-preserving Custom Manufacturing Service Protocol based on Smart Contract in Smart Factory)

  • 이용주;우성희;이상호
    • 한국정보통신학회:학술대회논문집
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    • 한국정보통신학회 2018년도 추계학술대회
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    • pp.635-638
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    • 2018
  • 4차 산업에 대한 꾸준한 투자와 기술 개발로 스마트 팩토리 기술이 더욱 안정화되고 3D 프린팅을 포함한 관련 기술개발이 더욱 활발해진다면, 스마트 팩토리 도입비용이 낮아지고 현재의 고가의 상품 제조에 집중되는 현상에서 벗어나 소량 맞춤형 주문 제작을 위한 서비스로 변화 될 것이라고 기대한다. 그러나 소량의 주문제작을 위해 제3자에게 개인정보를 제공해야 하고 복잡한 결제시스템을 거쳐야 한다면 발전되는 기술에 비해 활용도는 그에 미치지 못할 수 있다. 이 논문에서는 기존 사물인터넷의 한계를 극복하고 새로운 패러다임을 가져다 줄 것으로 기대하는 블록체인 기술 융합의 스마트 팩토리 환경에서 고객 맞춤형 제문제작을 위한 프로토콜을 제안한다. 제작자의 평판을 반영하여 고객 주문에 활용하고 주문 내용이 제작자 외에는 공개되지 않도록 프라이버시를 제공하는 고객 맞춤형 주문제작 방법을 제안하였다. 또한 제안하는 프로토콜의 요구사항을 검증하였고 관련연구와의 비교를 통하여 독창성을 확인하였다.

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재난관리 원격 모니터링용 오픈소스 하드웨어 모듈 응용 (Open-Source Hardware Module Application for Remote Monitoring of Disaster Prevention)

  • 진경찬;이은주;이성호
    • 센서학회지
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    • 제24권5호
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    • pp.299-305
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    • 2015
  • Since the natural disasters such as floods, droughts, heat wave and cold wave are increasing, the need for risk management is necessary to minimize the damage with utilizing IT technology. Also, the monitoring services of disaster response type have been developed and applied. Recently, the open source hardware based on the signal of the sensor, or the monitoring studies have been carried. In this paper, by analyzing a low-cost open source hardware platform such as Beagle board, we examine the utilization of the hardware-based module for sensor monitoring.

작물의 저해상도 이미지에 대한 3차원 복원에 관한 연구 (Study on Three-dimension Reconstruction to Low Resolution Image of Crops)

  • 오장석;홍형길;윤해룡;조용준;우성용;송수환;서갑호;김대희
    • 한국기계가공학회지
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    • 제18권8호
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    • pp.98-103
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    • 2019
  • A more accurate method of feature point extraction and matching for three-dimensional reconstruction using low-resolution images of crops is proposed herein. This method is important in basic computer vision. In addition to three-dimensional reconstruction from exact matching, map-making and camera location information such as simultaneous localization and mapping can be calculated. The results of this study suggest applicable methods for low-resolution images that produce accurate results. This is expected to contribute to a system that measures crop growth condition.

스마트팩토리 도입 영향요인에 관한 실증연구: 우리나라 중소제조기업을 중심으로 (The Implementation of Smart Factories: Empirical Evidence from Korean Small and Medium-Sized Enterprises)

  • 정지윤
    • 아태비즈니스연구
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    • 제13권2호
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    • pp.79-94
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    • 2022
  • Purpose - The purpose of this study is to examine firm-level attributes related to Korean manufacturing small and medium-sized enterprises' (SMEs') decisions to implement smart factories. Design/methodology/approach - This study uses the provided by the Ministry of SMEs and Startups of Korea and the Korea Federation of SMEs. Manufacturing SMEs' decisions to implement smart factories in 2018-2019 were analyzed using multinomial logit and ordered logit models. Findings - The findings of this study suggest that firms' decisions to implement smart factories were positively related to firm size, R&D intensity, international market scope, and transactional relationships with customers. However, smart factory implementation decisions were not related to firm age and CEO gender. Research implications or Originality - This study illuminates firm-level attributes that may drive organizational innovation in the era of Industry 4.0 and thus contributes to the innovation adoption literature. This study also contributes to growing research on smart factories by analyzing the actual, progressive decisions to implement smart factories, as opposed to perceived intentions to implement them.

지속가능생산시스템의 특성 분석 및 V&V 전략 (Characteristics Analysis of Sustainable Manufacturing System and V&V Strategy)

  • 윤수철;서석환
    • 시스템엔지니어링학술지
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    • 제10권2호
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    • pp.51-58
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    • 2014
  • Manufacturing industry is one of the core sectors providing national competitiveness and economical impact Today's manufacturing industry is required to fulfill so called Sustainable Factory paradigm from the perspectives of environmental and social development. To cope with the requirements, researches for achieving sustainability in manufacturing system are actively carried out in the world from various perspectives. In this paper, we analyzed systemic characteristics of sustainable manufacturing system, and developed verification & validation strategy based on traceability between system requirement and functionality. The developed methods were applied to a European Project called the Foundation for the Sustainable Factory of the Future (FoFdation). Specifically, we analyzed and verified the deliverables of FoFdation by deriving systems architecture in terms of Component, Function, and Items. The results indicated that the FoFdation is pretty much compliant with the concept of Ubiquitous Factory, and can be used as an International Reference Model for the Smart Factoy, a world wide hot topic under the paradigm of IOT (Internet-Of-Things), if information processing part is supplemented.

산업용 생산 장비의 부하 전력 모니터링을 위한 스마트 디바이스와 애플리케이션의 구현 (Implementation of Smart Devices and Applications for Monitoring the Load Power of Industrial Manufacturing Machine)

  • 아리아 비스마 와휴타마;유봉수;황민태
    • 한국정보통신학회논문지
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    • 제26권3호
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    • pp.469-478
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    • 2022
  • 본 논문은 산업용 생산 장비의 부하 전력을 모니터링하기 위한 스마트 디바이스와 애플리케이션을 개발하고 성능을 평가한 결과를 담고 있다. 스마트 디바이스는 산업용 생산 장비의 부하 전력 및 동작 환경 데이터를 수집해 이를 서버로 전송하는 기능을 가진 스마트 전력 디바이스와 이의 경량화 버전에 해당하는 에너지 미터링 디바이스로 구분해 하드웨어와 더불어 펌웨어를 개발하였다. 이들 디바이스에서 수집한 부하 전력 데이터는 AWS(Amazon Web Services) 서버내 MariaDB에 저장될 수 있도록 하였으며, RESTFul API를 이용해 웹사이트 및 모바일 애플리케이션 상에서 그래프 형태로 부하 전력을 모니터링할 수 있도록 구현하였다. 개발 시스템의 성능을 평가하기 위해 MariaDB에서 웹사이트 및 모바일 애플리케이션까지의 응답 시간을 측정하였으며, 4G(LTE) 네트워크 환경에서는 0.0256~0.0545초, 3G 네트워크 환경에서는 0.6126~1.2978초로 만족스러운 결과를 보여줌을 알 수 있었다.

스마트 폰과 이미지 상관법을 이용한 무선 원격 계측 알고리즘 개발 (Development of a Wireless Telemetry Measurement Algorithm Using Smart Phones and Digital Image Correlation)

  • 최인영;강영준;홍경민;김성종;이해규
    • 한국생산제조학회지
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    • 제24권4호
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    • pp.434-440
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    • 2015
  • A smart phone is a multimedia device that is a necessity for modern people. It includes a wireless networking system to share information and pictures. However, numerous smart phones are discarded every year, since they have a very fast technology development cycle. This paper presents the development of a telemetry algorithm to measure displacement and strain with a discarded smart phone and digital image correlation methods. To implement the measurement algorithm, the LabVIEW 2010 program development platform was used. In order to verify reliability, an open hole tension test was conducted using a smart phone and a universal test machine. In addition, the measurement results from the smart phone were compared with FEM analysis results.

대상물 인식을 위한 지능센서 및 평가기법 개발 (Development Smart Sensor & Estimation Method to Recognize Materials)

  • 황성연;홍동표;정태진;김영문
    • 한국공작기계학회논문집
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    • 제15권3호
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    • pp.73-81
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    • 2006
  • This paper describes our primary study for a new method of recognizing materials, which is need for precision work system. This is a study of dynamic characteristics of smart sensors, new method$(R_{SAI})$ has the sensing ability of distinguishing materials. Experiment and analysis are executed for finding the proper dynamic sensing condition. First, we developed advanced smart sensor. We made smart sensors for experiment. The type of smart sensor is HH type. The smart sensor was developed for recognition of material. Second, we develop new estimation methods that have a sensing ability of distinguish materials. Dynamic characteristics of sensor are evaluated through new recognition index$(R_{SAI})$ that ratio of sensing ability index. Distinguish of object is executed with $R_{SAI}$ method relatively. We can use the $R_{SAI}$ method for finding materials. Applications of this method are finding abnormal condition of object (auto-manufacturing), feeling of object(medical product), robotics, safety diagnosis of structure, etc.