• The Journal of the Institute of Internet, Broadcasting and Communication
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• v.18 no.3
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• pp.159-166
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• 2018

This paper introduces a manufacturing facility visualization system for the monitoring of smart factories. With the development of technology and the emergence of such terms as the Fourth Industrial Revolution and Industry 4.0, technologies for smart factories are becoming more important. A Manufacturing Execution System that can improve productivity and help decision making by monitoring production plants in real-time is one of the key technologies for smart factories. The application of digital twin technology for more accurate monitoring technology is also an important issue. However, digital twin implementations require an integrated infrastructure that can integrate facility data from multiple manufacturers. Therefore, this paper designs and develops a visualization program that can verify real-time information of facilities using data collection system based on international standard protocol for heterogeneous collection and monitoring of facility data. This allows a factory to consolidate equipment data from multiple manufacturers and to view them in real-time.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.17 no.5
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• pp.45-51
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• 2018

Roll forming refers to the production of long plate-molded products, such as panels, pipes, tubes, channels, and frames, by continuously causing the bending deformation to thin plates using rotating rolls. As the roll forming method has advantages in terms of mass production because of its excellent productivity, the size of the roll forming industry has been continuously increasing and the roll forming method is increasingly being used in diverse industrial fields as a very important processing method. Furthermore, as the roll forming method mainly depends on the continuous bending deformation of the plate materials, the time and the cost of the heterogeneous materials developed in the process are relatively large when considered from the viewpoint of plastic working because many processes are continuously implemented. The existing studies on roll forming manufacturing have reported the loss of large amounts of time and materials when the raw materials or product types were changed; further, they have stated that the use of this method can hardly guarantee the uniformity of the formed shapes and the consistency in terms of size and cannot detect all the defects occurring during the mass production and related to the dimensions. Therefore, in this research, a real-time process data-based smart roll forming method that can be applied to multiple products was studied. As a result, a roll forming system was implemented that remembers and automatically sets the changes in the finely adjusted values of the supplied quantities of individual heterogeneous materials so that the equipment setting changing time for heterogeneous material replacements or changes in the products being produced can be shortened. It also secures the uniformity of the products so that more competitive and precise slide-rail products can be mass-produced with improvements in the quality, price, and productivity of the products.

• Journal of Korean Society of Industrial and Systems Engineering
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• v.42 no.3
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• pp.80-88
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• 2019

Recently, automobile manufacturing companies, which are major customers of them, are requiring IATF 16949 (ISO/TS 16949) certification as a mandatory requirement to secure product quality. In particular, IATF 16949 : 2016, revised in October 2016, was reinforced product traceability requirements for production information management by lot in the production process. Therefore, small and medium-sized precision parts processing companies in the automobile industry are very difficult to survive due to quality and price competition for customers satisfaction. MES (Manufacturing Execution System) is required to solve this problem. However, small and medium sized precision parts processing enterprises are reluctant to introduce the MES which is not suitable for the manufacturing environment of them such as high cost and low utilization. Even if the system is introduced, it is difficult to operate and maintain the system because the lack of computer manpower. In this paper, we propose a method for building a lot tracking system for small and medium precision parts processing companies by reviewing relevant literature and analyzing cases. In addition, by managing the production history for each lot of the final product in the system, we will grasp the effect of reducing the quality failure cost obtained by minimizing the range of defect selection.

• Journal of Convergence for Information Technology
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• v.11 no.8
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• pp.8-13
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• 2021

The purpose of this study is to propose a throughput costing as a performance measurement tool to measure cost indicators, which are one of the indicators for evaluating organizational performance in a smart factory manufacturing environment. An empirical study by questionnaire was conducted, and 60 experts were surveyed to verify the hypothesis. As a result of the study, it was concluded that the information provided based on throughput costing is helpful in cost measurement and in evaluating organizational performance efficiency and effectiveness, and it was confirmed that this method has usefulness to support the planning and control process. It is proposed that the use of throughput costing by constraint theory, which can maximize throughput and optimize inventory levels in the manufacturing process, can find solutions to bottlenecks affecting the efficiency and effectiveness of organizational performance.

• Journal of the Korea Institute of Information and Communication Engineering
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• v.25 no.11
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• pp.1525-1530
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• 2021

By applying AI-based efficient inventory management and logistics optimization technology using the smart factory's production plan and manufacturing data, the company's productivity improvement and customer satisfaction can be expected to increase. In this paper, we proposed a system that collects data from the factory's production process, stores it in the cloud, and uses the manufacturing data stored there to apply AI-based supply chain optimization technology later. While the existing system supported approximately 10 to 20 data types, the proposed system is designed and developed to support more than 100 data types. In addition, in the case of the collection cycle, data can be collected 1-2 times per second, and data collection in TB units is possible. Therefore This system is designed to be applied to the existing factory of past in addition to the smart factory.

• Journal of Korean Institute of Industrial Engineers
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• v.43 no.1
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• pp.12-18
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• 2017

This study presents a plant concept design for a smart factory which is mainly targeted to machine airplane parts. The plant layout is based on the TOC-DBR approach together with autonomous distributed factory control considered, while discrete event simulation is also performed in order to validate its layout. The resulting layout and its procedure turn out to be quite a useful guideline in realizing those smart factories especially for machining-oriented manufacturing industries.

• Proceedings of the Korean Information Science Society Conference
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• 2012.06b
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• pp.48-50
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• 2012

Migrating and enhancing welding system into smart device based system is one of most important issues in ship manufacturing and maritime plant industries. In this paper, we propose and discuss the design and development of software architecture for smart welding system. Firstly, we introduce hybrid app development environments, because hybrid app development is more efficient and developer-friendly than native app development. Secondly, we show an essential subset of potential screen shots, software architecture diagrams and data flow diagrams(DFD) for our smart welding system proposal. Finally, we conclude the discussion of design choices and future work.

• International journal of advanced smart convergence
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• v.4 no.2
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• pp.124-130
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• 2015

Infinite competition on ICT industries is starting again. The basis of competence over global dominance will be human resource, a global ecosystem for products and national agenda for science and technology, etc.. This paper presents the six solution for the Global Competitiveness and Coexistence of Korean ICT Industries. Korea should nurture the brand of "World Best Korean ICT Forever" to secure technical competency of ICT related fields in global market. All ICT technologies should be aligned to global standard and market demand from beginning and the ecosystem around product needs to be established. System framework for utilizing the resource of core SW experts must be established. Through global partnership with China as manufacturing base for Korea-developed products, technical competency can be maintained including product planning. Security measure for technical assets is mandatory. Finally, core technology that will drive the future of ICT industries in Korea should be regarded as core subjects.

• Journal of Information Processing Systems
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• v.16 no.1
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• pp.1-5
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• 2020

Sustainable computing is a rapidly expanding field of research covering the fields of multidisciplinary engineering. With the rapid adoption of Internet of Things (IoT) devices, issues such as security, privacy, efficiency, and green computing infrastructure are increasing day by day. To achieve a sustainable computing ecosystem for future smart cities, it is important to take into account their entire life cycle from design and manufacturing to recycling and disposal as well as their wider impact on humans and the places around them. The energy efficiency aspects of the computing system range from electronic circuits to applications for systems covering small IoT devices up to large data centers. This editorial focuses on the security, privacy, and efficiency of sustainable computing for future smart cities. This issue accepted 17 articles after a rigorous review process.

• Journal of the Korean Society of Industry Convergence
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• v.24 no.6_1
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• pp.645-658
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• 2021

In this paper, we propose a new approach to intelligent control based on fuzzy logic for work efficiency improvement of smart factory by the applicaion of ariticulated robot. The intelligent control that is applied to the working process by the joint of robotic manipulator is the main focus to improve a work efficiency for implimentation of smart factory in general manufacturing process. In this study, we propose a new method of a fuzzy model and then develop a nonlinear relationship between interaction forces and manipulator position using a fuzzy model. The reliability of the proposed control method is illustrated by simulation and experiments.