• Title/Summary/Keyword: smart manufacturing

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An Autonomous Operational Service System for Machine Vision-based Inspection towards Smart Factory of Manufacturing Multi-wire Harnesses

  • Seung Beom, Hong;Kyou Ho, Lee
    • Journal of information and communication convergence engineering
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    • v.20 no.4
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    • pp.317-325
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    • 2022
  • In this study, we propose a technological system designed to provide machine vision-based automatic inspection and autonomous operation services for an entire process related to product inspection in wire harness manufacturing. The smart factory paradigm is a valuable and necessary goal, small companies may encounter steep barriers to entry. Therefore, the best approach is to develop towards this approach gradually in stages starting with the relatively simple improvement to manufacturing processes, such as replacing manual quality assurance stages with machine vision-based inspection. In this study, we consider design issues of a system based on the proposed technology and describe an experimental implementation. In addition, we evaluated the implementation of the proposed technology. The test results show that the adoption of the proposed machine vision-based automatic inspection and operation service system for multi-wire harness production may be considered justified, and the effectiveness of the proposed technology was verified.

Development of OPC UA based Smart Factory Digital Twin Testbed System (OPC UA 기반 스마트팩토리 디지털 트윈 테스트베드 시스템 개발)

  • Kim, Jaesung;Jeong, Seok Chan;Seo, Dongwoo;Kim, Daegi
    • Journal of Korea Multimedia Society
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    • v.25 no.8
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    • pp.1085-1096
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    • 2022
  • The manufacturing industry is continuously pursuing advanced technology and smartization as it converges with innovative technology. Improvement of manufacturing productivity is achieved by monitoring, analyzing, and controlling the facilities and processes of the manufacturing site in real time through a network. In this paper, we proposed a new OPC-UA based digital twin model for smart factory facilities. A testbed system for USB flash drive packaging facility was implemented based on the proposed digital twin model and OPC-UA data communication scheme. Through OPC-UA based digital twin model, equipment and process status information is transmitted and received from PLC to monitoring and control 3D digital models and physical models in real time. The usefulness of the developed digital twin testbed system was evaluated through usability test.

Privacy-preserving Custom Manufacturing Service Protocol based on Smart Contract in Smart Factory (스마트 컨트랙트 기반의 프라이버시를 제공하는 스마트 팩토리 주문제작 서비스 프로토콜)

  • Lee, Yong-Joo;Woo, Sung-Hee;Lee, Sang-Ho
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2018.10a
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    • pp.635-638
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    • 2018
  • The Cost for introducing smart factory will decrease and the service type will change from a large scale to small quantity manufacturing, when 3D printing technologies have actively applied and smart factory related technologies have more stably developed. If customers have to provide private information, the availability of developed technology may cause slow progress. We propose a new protocol for custom manufacturing service of smart factory. The proposed approach is designed for smart contract based IoT convergence network. We analyzed the requirements of the proposed approach which provides anonymity, privacy, fairness, and non-repudiation. We compared it with closely related studies to show originality and differences.

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Open-Source Hardware Module Application for Remote Monitoring of Disaster Prevention (재난관리 원격 모니터링용 오픈소스 하드웨어 모듈 응용)

  • Jin, Kyung-Chan;Lee, Eun-Ju;Lee, Sung-Ho
    • Journal of Sensor Science and Technology
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    • v.24 no.5
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    • pp.299-305
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    • 2015
  • Since the natural disasters such as floods, droughts, heat wave and cold wave are increasing, the need for risk management is necessary to minimize the damage with utilizing IT technology. Also, the monitoring services of disaster response type have been developed and applied. Recently, the open source hardware based on the signal of the sensor, or the monitoring studies have been carried. In this paper, by analyzing a low-cost open source hardware platform such as Beagle board, we examine the utilization of the hardware-based module for sensor monitoring.

Study on Three-dimension Reconstruction to Low Resolution Image of Crops (작물의 저해상도 이미지에 대한 3차원 복원에 관한 연구)

  • Oh, Jang-Seok;Hong, Hyung-Gil;Yun, Hae-Yong;Cho, Yong-Jun;Woo, Seong-Yong;Song, Su-Hwan;Seo, Kap-Ho;Kim, Dae-Hee
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.8
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    • pp.98-103
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    • 2019
  • A more accurate method of feature point extraction and matching for three-dimensional reconstruction using low-resolution images of crops is proposed herein. This method is important in basic computer vision. In addition to three-dimensional reconstruction from exact matching, map-making and camera location information such as simultaneous localization and mapping can be calculated. The results of this study suggest applicable methods for low-resolution images that produce accurate results. This is expected to contribute to a system that measures crop growth condition.

The Implementation of Smart Factories: Empirical Evidence from Korean Small and Medium-Sized Enterprises (스마트팩토리 도입 영향요인에 관한 실증연구: 우리나라 중소제조기업을 중심으로)

  • Chung, Jiyoon
    • Asia-Pacific Journal of Business
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    • v.13 no.2
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    • pp.79-94
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    • 2022
  • Purpose - The purpose of this study is to examine firm-level attributes related to Korean manufacturing small and medium-sized enterprises' (SMEs') decisions to implement smart factories. Design/methodology/approach - This study uses the provided by the Ministry of SMEs and Startups of Korea and the Korea Federation of SMEs. Manufacturing SMEs' decisions to implement smart factories in 2018-2019 were analyzed using multinomial logit and ordered logit models. Findings - The findings of this study suggest that firms' decisions to implement smart factories were positively related to firm size, R&D intensity, international market scope, and transactional relationships with customers. However, smart factory implementation decisions were not related to firm age and CEO gender. Research implications or Originality - This study illuminates firm-level attributes that may drive organizational innovation in the era of Industry 4.0 and thus contributes to the innovation adoption literature. This study also contributes to growing research on smart factories by analyzing the actual, progressive decisions to implement smart factories, as opposed to perceived intentions to implement them.

Characteristics Analysis of Sustainable Manufacturing System and V&V Strategy (지속가능생산시스템의 특성 분석 및 V&V 전략)

  • Yoon, SooCheol;Suh, Suk-Hwan
    • Journal of the Korean Society of Systems Engineering
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    • v.10 no.2
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    • pp.51-58
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    • 2014
  • Manufacturing industry is one of the core sectors providing national competitiveness and economical impact Today's manufacturing industry is required to fulfill so called Sustainable Factory paradigm from the perspectives of environmental and social development. To cope with the requirements, researches for achieving sustainability in manufacturing system are actively carried out in the world from various perspectives. In this paper, we analyzed systemic characteristics of sustainable manufacturing system, and developed verification & validation strategy based on traceability between system requirement and functionality. The developed methods were applied to a European Project called the Foundation for the Sustainable Factory of the Future (FoFdation). Specifically, we analyzed and verified the deliverables of FoFdation by deriving systems architecture in terms of Component, Function, and Items. The results indicated that the FoFdation is pretty much compliant with the concept of Ubiquitous Factory, and can be used as an International Reference Model for the Smart Factoy, a world wide hot topic under the paradigm of IOT (Internet-Of-Things), if information processing part is supplemented.

Implementation of Smart Devices and Applications for Monitoring the Load Power of Industrial Manufacturing Machine (산업용 생산 장비의 부하 전력 모니터링을 위한 스마트 디바이스와 애플리케이션의 구현)

  • Wahyutama, Aria Bisma;Yoo, Bongsoo;Hwang, Mintae
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.26 no.3
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    • pp.469-478
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    • 2022
  • This paper contains the results of developing smart devices and applications to monitor the load power of the industrial manufacturing machine and evaluate its performance. The smart devices in this paper are divided into two functionalities, which are collecting load power along with operating environment data of industrial manufacturing machines and transmitting the data to servers. Load power data collected from the smart devices are uploaded to MariaDB inside the Amazon Web Service (AWS) server. Using the RESTFul API, the uploaded power data can be retrieved and shown on the web and mobile application in the form of a graph to provide monitoring capability. To evaluate the performance of the developed system, the response time from MariaDB to web and mobile applications was measured. The results is ranging from 0.0256 to 0.0545 seconds in a 4G (LTE) network environment and from 0.6126 to 1.2978 seconds in a 3G network environment, which is considered a satisfactory result.

Development of a Wireless Telemetry Measurement Algorithm Using Smart Phones and Digital Image Correlation (스마트 폰과 이미지 상관법을 이용한 무선 원격 계측 알고리즘 개발)

  • Choi, In Young;Kang, Young June;Hong, Kyung Min;Kim, Seong Jong;Lee, Hae Gyu
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.24 no.4
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    • pp.434-440
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    • 2015
  • A smart phone is a multimedia device that is a necessity for modern people. It includes a wireless networking system to share information and pictures. However, numerous smart phones are discarded every year, since they have a very fast technology development cycle. This paper presents the development of a telemetry algorithm to measure displacement and strain with a discarded smart phone and digital image correlation methods. To implement the measurement algorithm, the LabVIEW 2010 program development platform was used. In order to verify reliability, an open hole tension test was conducted using a smart phone and a universal test machine. In addition, the measurement results from the smart phone were compared with FEM analysis results.

Development Smart Sensor & Estimation Method to Recognize Materials (대상물 인식을 위한 지능센서 및 평가기법 개발)

  • Hwang, Seong-Youn;Hong, Dong-Pyo;Chung, Tae-Jin;Kim, Young-Moon
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.3
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    • pp.73-81
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    • 2006
  • This paper describes our primary study for a new method of recognizing materials, which is need for precision work system. This is a study of dynamic characteristics of smart sensors, new method$(R_{SAI})$ has the sensing ability of distinguishing materials. Experiment and analysis are executed for finding the proper dynamic sensing condition. First, we developed advanced smart sensor. We made smart sensors for experiment. The type of smart sensor is HH type. The smart sensor was developed for recognition of material. Second, we develop new estimation methods that have a sensing ability of distinguish materials. Dynamic characteristics of sensor are evaluated through new recognition index$(R_{SAI})$ that ratio of sensing ability index. Distinguish of object is executed with $R_{SAI}$ method relatively. We can use the $R_{SAI}$ method for finding materials. Applications of this method are finding abnormal condition of object (auto-manufacturing), feeling of object(medical product), robotics, safety diagnosis of structure, etc.