• Title/Summary/Keyword: small-sized production

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A Case Study on Productivity Improvement for Conveyor Assembly Production Line in Medium and Small-Sized Manufacturing Factories (중소 기업 컨베이어 조립 라인의 생산성 향상 개선 사례)

  • Chung, Dae Kwon;Yun, Won Young
    • Journal of Korean Institute of Industrial Engineers
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    • v.41 no.2
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    • pp.209-219
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    • 2015
  • This paper deals with a case study about productivity improvement in medium and small-sized manufacturing factories. It is popular to improve the productivity of lines by shortening the production cycles and assigning multi jobs to workers. We analyze the production lines and improve the productivity in the case study through multi-functional workers and shortened production lines. Based on the case study, we propose some guidelines to improve the productivity of production lines.

A Study on Total Production Time Prediction Using Machine Learning Techniques (머신러닝 기법을 이용한 총생산시간 예측 연구)

  • Eun-Jae Nam;Kwang-Soo Kim
    • Journal of the Korea Safety Management & Science
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    • v.25 no.2
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    • pp.159-165
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    • 2023
  • The entire industry is increasing the use of big data analysis using artificial intelligence technology due to the Fourth Industrial Revolution. The value of big data is increasing, and the same is true of the production technology. However, small and medium -sized manufacturers with small size are difficult to use for work due to lack of data management ability, and it is difficult to enter smart factories. Therefore, to help small and medium -sized manufacturing companies use big data, we will predict the gross production time through machine learning. In previous studies, machine learning was conducted as a time and quantity factor for production, and the excellence of the ExtraTree Algorithm was confirmed by predicting gross product time. In this study, the worker's proficiency factors were added to the time and quantity factors necessary for production, and the prediction rate of LightGBM Algorithm knowing was the highest. The results of the study will help to enhance the company's competitiveness and enhance the competitiveness of the company by identifying the possibility of data utilization of the MES system and supporting systematic production schedule management.

A Study on Production Process Management Method using QR Code in Manufacturing Industry through Obtaining Orders (수주형 제조산업에서 QR 코드를 활용한 생산공정관리 방법연구)

  • Kim, Jung-Cheol;Moon, Il-Young
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.17 no.12
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    • pp.2906-2913
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    • 2013
  • Only small numbers of medium-sized manufacturers have adopted a production management system. They have difficulty maintaining production cost and progress management, because they have used the ways that win a contract, not mass production system like a big company. Also a small company has to change standard features of products whenever customers want, by means of non-standardization and small quantity production method. As a result, it has been very difficult for a small company to establish a proper production management system. So, this paper tried to make a study about increasing production management system, using QR codes in a small-sized manufacturer with the ways that win a contract, based on real application case.

The Development of Distributed Tool Management System tailored for Injection Mold Production (사출금형 생산을 위한 분산관리형 공구관리 시스템의 개발)

  • 정태성;양민양;변철웅
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.4
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    • pp.118-127
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    • 2003
  • An effective tool management system is one of the keys to maximizing the benefits of a computer integrated manufacturing (CIM). Tool management systems, however, are often tailored to the requirement of a highly automated system. Therefore, a different approach is needed for small and medium sized mold shops. This work deals with the implementation of tool management system for milling operations in small and medium sized CIM environment of injection mold production. In this paper, a distributed management approach is proposed for efficient tool management in relatively small machining shops in mold industry. And the design and the functions of the developed system are described.

Criteria of Fruit Quality and Harvest for Production of High Quality Small and Medium-Sized Fruits in 'Hanareum' Pear (Pyrus pyrifolia Nakai) (고품질 중소과 생산을 위한 '한아름' 배의 과실 품질 및 수확 기준)

  • Park, YoSup;Kwon, YongHee
    • Journal of Bio-Environment Control
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    • v.23 no.2
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    • pp.131-138
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    • 2014
  • 'Hanareum' pear is expected to produce the high quality small and medium-sized fruits without any major changes in the current cultivation techniques, inasmuch as its basic characteristics are already included in the range of small and medium-sized fruits. Thus, we tested the possibility of utilization of 'Hanareum' pear for producing small and medium-sized fruits, while establishing the limit of minimum fruit weight for the fruits in high quality. With the results of correlation analysis, it was possible to predict the fruit weight through the observation of soluble solid contents and flesh firmness, because both factors were closely correlated to fruit weight in all treatments. Moreover, these factors were confirmed to be useful indicators of forecasting consumer preference in the sensory evaluation. The fruit marketability was excellent under the conditions that were greater than $11.6^{\circ}Bx$ and less than 25.6 N for soluble solid contents and flesh firmness, respectively. When applying these standards of fruit quality to the results of regression analysis for fruit weight, non-treated fruits fulfilled both standards when the fruit weight was higher than 436 g, and the quality uniformity was also high on this state. Therefore, the production of high quality small and medium-sized fruits was determined to be under this condition. The weight limit for GA treated fruits was 620 g, and both fruit quality and uniformity were below the weight range of small and medium-sized fruits, with 300~500 g. Thus, GA treatment was suggested to be avoided, in order to produce the high quality small and medium-sized fruits.

A Case Study of the Effects of Cloud System on the Efficiency Improvement and Cost-saving of Production Processes (클라우드 시스템이 기업의 공정관리 효율성과 비용절감에 미치는 영향 - J사(社) 사례(事例)를 중심(中心)으로 -)

  • Lee, Bo-Young;Park, Yong-Tae
    • The Journal of Information Systems
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    • v.26 no.2
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    • pp.143-164
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    • 2017
  • Purpose The purpose of this study is to investigate to investigate the effects of cloud system on the efficiency improvement and cost-saving of production processes. It also tries to provide small- and medium-sized companies and IT practitioners with a practical guideline for a successful implementation of could systems. Design/methodology/approach This study was conducted by observing and analyzing a case of implementing a cloud system at a small-sized company having multiple job sites in terms of the improvement in data-sharing efficiency and cost-saving of production processes. Findings This study found that cloud system was an effective way of sharing data between and among production processes of geographically scattered job sites and thus, helped the company to remedy problems of work schedule and load-balance along sequential production processes. Cloud system also allowed the company to reduce the number of visits made by 3-inspectors to four job sites by 75% and the personnel cost related to inspectors' site visit.

A scheduling management system (SMS) using order review and release (ORR) for small & medium sized mold & die makers (ORR(Order Review and Release)을 이용한 중${\cdot}$소 사출금형업체 일정계획시스템 개발)

  • Gil, Guk-Ho;He, Jin-Feng;Kim, Dong-Won
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2004.05a
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    • pp.620-623
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    • 2004
  • Conventionally injection molds & dies are manufactured through an order-oriented manner. This brings unexpected orders into the shop floor such as hot order, re-work, and new types of mold & dies. Thus, there needs appropriate resource assignment plans considering the available times of machines and workers. Further, a scheduling system is required that can create work schedules periodically or by customers' requests. Yet, in small & medium sized mold & die makers, production schedules usually depend on the shop floor workers' experience and their manual preparation. Hence, developed in this study is a scheduling management system (SMS) based on order release and review (ORR) in small and medium sized mold & die companies. The proposed SMS considers delivery dates as well as flexible work schedules, so as to meet frequent changes of customers' order. The system can provide effective resource assigning and work scheduling plans, securing standard data associated with shop floors. Furthermore, the system pursues economical schedules for companies' needs, equipped with an available to promise (ATP) function that can effectively accommodate the changes of production plans.

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Construction on Lot Tracking System for Failure Cost Reduction of a Small and Medium Precision Parts Processing Company (중소정밀부품가공기업의 실패비용 감소를 위한 로트추적시스템 구축)

  • Ha, Young-Soo;Park, Soo-Yong;Lee, Dong-Hyung
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.42 no.3
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    • pp.80-88
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    • 2019
  • Recently, automobile manufacturing companies, which are major customers of them, are requiring IATF 16949 (ISO/TS 16949) certification as a mandatory requirement to secure product quality. In particular, IATF 16949 : 2016, revised in October 2016, was reinforced product traceability requirements for production information management by lot in the production process. Therefore, small and medium-sized precision parts processing companies in the automobile industry are very difficult to survive due to quality and price competition for customers satisfaction. MES (Manufacturing Execution System) is required to solve this problem. However, small and medium sized precision parts processing enterprises are reluctant to introduce the MES which is not suitable for the manufacturing environment of them such as high cost and low utilization. Even if the system is introduced, it is difficult to operate and maintain the system because the lack of computer manpower. In this paper, we propose a method for building a lot tracking system for small and medium precision parts processing companies by reviewing relevant literature and analyzing cases. In addition, by managing the production history for each lot of the final product in the system, we will grasp the effect of reducing the quality failure cost obtained by minimizing the range of defect selection.

A study on the Realization of Information Potal based on Web for Small and Medium Sized Enterprizes (웹 기반 중소기업형 정보 포탈 구현에 대한 기초 연구)

  • You, Chie-Min;Park, Je-Woong
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2003.10a
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    • pp.12-17
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    • 2003
  • The basic concept of an improved business and productivity for Small and Medium Sized Enterprizes, which makes use of an information portal, is to assure competitive power, increase the production quantity through the interchange of a company and the outside environment, and to build cooperation. To reduce the charge of the equipment, as well as to introduce and information program, it should build an information environment from inside the company by suing the information portal ASP(Application Service Provider). This portal is already built by the basic information infrastructure through the Internet.

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Current Information and Sanitaion Status of Professional Catering Companies (최근 전문위탁급식업체의 일반현황 및 위생관리현황)

  • 유화춘
    • Korean Journal of Community Nutrition
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    • v.5 no.2
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    • pp.253-262
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    • 2000
  • A survey was performed to provide current information on professional catering companies. Twenty-three catering companies out of thirty-eight(60% recovery) responded the survey for December in 1998. Foodservice establishments managed by 16 small-middle sized catering companies provided an average of 11,200 meals daily, while those managed by major and small-middle sized catering companies were mainly office(72.2%, 57.1%) and school foodservice(15.2%, 26%). The rates of sales of major catering companies and small-middle sized catering companies increased 24%, 30% respectively in 1998. Self-evaluation in catering companies was conducted for sanitary management. Unsatisfactory results from self evaluation were found in three categories, such as, measurement of internal temperature of food materials at reception, ventilation system in the working area, and hand-washing stations with equipment cleaning and sanitizing facilities in front of the working area. Most catering companies expressed a willingness to apply the Hazard Analysis Critical Control Point (HACCP) system from this survey. $\ulcorner$Professional catering business has arisen as an area requiring more consideration and further study for the production of a safe food.$\lrcorner$

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