• Proceedings of the Korean Institute of Building Construction Conference
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• 2005.05a
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• pp.85-88
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• 2005

The stone powder sludge occurred at aggregate production process is classified the specified waste, so it is disposed by appropriate method. But the problems of the shortage of the disposal-site, the environment pollution, and the increase of disposal cost can be occurred in handling process, therefore the stone powder sludge is required the development of recycling technique. The stone powder sludge includes SiO2 of about $63\%$. This characteristic is important at the production of hardened specimens under condition of hydro-thermal reaction. In this study, we investigated the strength properties of concrete used stone powder sludge as siliceous material. The test results under condition of hydro-thermal reaction shows the two main facts. The first, the stone powder sludge is affected to fluidity because the surface of the stone powder sludge has characteristics of flakily and angularity. The second, weight content of the stone powder sludge, is not effective factor to the properties of strength.

• Journal of Soil and Groundwater Environment
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• v.15 no.2
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• pp.40-46
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• 2010

In this study, microwave irradiation, which is reflected by metals, was used to reduce the amount of sewage sludge, and the results were used to verify solubilization efficiency and determine optimum operation conditions. Biogas production and methane content of the gas under optimized conditions were measured with the biochemical methane potential (BMP) test. The sludge was taken from a thickened sludge tank at J sewage treatment plant (JSTP) in Seoul, Korea. For the experiments, 50 mL of sludge was filled in vessels and the vessels were irradiated with the power of 500, 600, 700, and 800W for 2~5 min. In addition, Fe powder was added by 0.01, 0.05, and 0.1 g to compare the efficiency with and without Fe powder. The results confirmed that solubilization efficiency was higher in the presence of Fe powder. The optimum conditions of 0.01 g addition of Fe powder with 800W irradiation for 5 min, yielded nearly 22.95% higher solubilization efficiency than without Fe powder. The BMP tests were carried out using sludge obtained from the experiments carried out under the optimum conditions. As a result, sludge subjected by 800W with 0.01 g of Fe powder for 5 min displayed the highest level of gas production and methane content. Through this study, it could be confirmed that solubilization efficiency increased by addition of Fe powder.

• Journal of the Korea Institute of Building Construction
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• v.17 no.1
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• pp.111-117
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• 2017

Stone powder sludge is a byproduct of the crushed aggregate industry, and most of it is dumped with soil in landfills. The disposal of stone powder sludge presents a major environmental problem. This paper investigates the effects of stone powder sludge on the fluidity, density, strength and micro-structure properties of AAC(autoclaved aerated concrete) samples. Stone powder sludge was obtained from a crushed aggregate factory in order to investigate its applicability as a substitute for quartz sand in AAC. To determine the properties of the AAC samples produced with stone powder sludge, specimens containing different foam ratios were produced. Flow value, density, compressive strength, tensile strength and flexural strength of the samples were tested, and X-ray diffraction (XRD) was performed. The test results indicated that the compressive strength of AAC specimens (F120) with stone powder sludge was higher than that of AAC specimens (Q120) with quartz sand for same foam ratio of 120%. For all XRD diagrams, a higher number of tobermorite peaks was shown for the F120 sample than for the Q120 sample, which may explain the slightly higher strength gain in the F120 sample.

• Journal of the Korea Concrete Institute
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• v.13 no.6
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• pp.561-567
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• 2001

It is reported that a lot of sludge powder is produced during the process of manufacturing crushed fine aggregate in mines. However, there is a limitation on the its use that most of them are disposed and wasted, which cause environmental pollution. Therefore, in this paper, tests are carried out in order to recycle sludge powder as filler for cement mortar products. Kinds of aggregates and mix proportion of mortar are varied under various contents of sludge powder. According to test results, it is found that cement mortar products using sludge powder as substitution of fine aggregate about 10% have better qualities than those without sludge powder.

• Architectural research
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• v.12 no.1
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• pp.49-55
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• 2010

Stone powder sludge is a by-product of the manufacturing process of crushed sand. Most of it is dumped with soil in landfills, and the disposal of stone powder sludge causes a major environmental problem. This paper investigates the applicability of stone powder sludge in fly ashbased geopolymer. For this, stone powder sludge was used to replace fly ash at a replacement ratio of 50% and 100% by weight. The compressive strength of the samples was measured and scanning electron microscopy/ energy dispersive spectroscopy (SEM/EDS) analysis and X-ray diffraction (XRD) were performed. The test results indicated that the optimum level of the alkali activator ratio ($Na_2SiO_3$/NaOH) for fly ash-based geopolymer using stone powder sludge was 1.5. The strength development is closely related to the NaOH solution concentration. In addition, the compressive strength of the sample cured at $25^{\circ}C$ was significantly improved between 7 days and 28 days, even though the strength of the sample showed the lowest value at 7 days. Microscopy results indicated that a higher proportion of unreacted fly ash spheres remained in the sample with 5M NaOH, and some pores on the surface of the sample were observed.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2006.05a
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• pp.115-118
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• 2006

Nowadays the using of concrete is generalized, and construction material is demanded to be lightweight according to increasing the height and capacity of buildings. Therefore, it needs to develop the products having the great quality and various performance. Extruding concrete panel made of cement, silica source, and fiber, and it is a good lightweight concrete material in durability and thermostable. The silica of important ingredient is natural material with hish SiO2 contents and difficult in supply because of conservation of environment. On the other hand, the stone powder sludge discharged about 20-30% at making process of crushed fine aggregate and it is wasted. The stone powder sludge is valuable instead of silica ole because the stone powder sludge includes water of about 20-60%, SiO2 of about 64% and it has fine particles. This experiment is on the properties of extruding concrete panel using the stone powder sludge use instead of silica. From this experiment, we find that it is possible to replace the silica as stone power sludge up to 50%,

• Journal of the Korea Institute of Building Construction
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• v.15 no.5
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• pp.451-456
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• 2015

This study aimed to evaluate of the hardened properties (mortar consistency, setting time, absorption properties, drying shrinkage, and bond strength) of the basalt powder sludge mortar recycling a basalt powder sludge occurred during the manufacture process of basalt stone as a replacing material for the sea-sand used to cement filling compound for surface preparation. The hardened mortar made of the basalt powder sludge showed an enhanced performance or similar with the properties of normal mortar used to cement filling compound for surface preparation. But, the drying shrinkage was increased more than a normal cement mortar in the hardened mortar made of the basalt powder sludge since curing 8 - 9days. And the bond strength is low in the hardened mortar used the basalt powder sludge. On the whole, properties of the hardened mortar used the basalt powder sludge correspond to the required minimum quality criterion in the KS F 4716 'cement filling compound for surface preparation'.

• Journal of the Korea Institute of Building Construction
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• v.13 no.2
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• pp.131-138
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• 2013

This study was carried out to investigate the possibility of using basalt powder sludge instead of sand in a normal cement dry mortar as a way to recycle basalt powder sludge, which is a waste product from the manufacturing a process of basalt in Jeju. Basic performance evaluations of the dry mortar material included a compressive strength test, a flexural strength test, and SEM to observe the micro structure. The compressive and flexural strengths were increased to a replacement ratio of 21% of basalt powder sludge, whereby a strength enhancement of about 40% greater than that of normal dry mortar was shown. However, the creation of hydration products affected the replacement ratio of the basalt powder sludge. The possibility of using basalt powder sludge waste was identified in this study, and results showed that the basalt powder sludge waste could be used as a material for a secondary product of concrete.

• Proceedings of the Korea Concrete Institute Conference
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• 2005.05b
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• pp.409-412
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• 2005

Because the underwater structures are subjected to the deterioration according to use environment, it is necessary to repair and reinforce when the durable performances are considered in structures. In generally, epoxy mortar is used to repair materials of underwater concrete. It is divided epoxy and filler which is organized cement and sand. Cement can be replaced by stone powder sludge in waste because the grading of stone powder sludge in drying state has similar to that of cement. As result of study, it is possible that stone powder sludge can be applied for replacement materials of cement in epoxy mortar, because the strength is not different when filler in epoxy mortar is alternated stone powder sludge.

• Proceedings of the Korean Powder Metallurgy Institute Conference
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• 2006.09a
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• pp.95-96
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• 2006

Stainless steel sludge is generated as a waste in the grinding process, and the possibility of recycling stainless steel is considered here. In this study, we considered the possibility of using the stainless steel sludge as metal powder for MIM or raw material for metal foam. For the MIM process, the metal powder will need some improvement, and flotation and spheroidizing processes of the sludge are necessary. For fabrication of the metal foam, untreated sludge can be used, and steel foam about 90% porosity is produced.