• 제목/요약/키워드: sliding test

검색결과 660건 처리시간 0.023초

브라켓과 탄선 간의 마찰 전후 표면 변화 분석 - 원자현미경을 이용한 예비연구 (Changes in surface roughness of bracket and wire after experimental sliding - preliminary study using an atomic force microscopy)

  • 이태희;박기호;전지윤;김수정;박헌국;박영국
    • 대한치과교정학회지
    • /
    • 제40권3호
    • /
    • pp.156-166
    • /
    • 2010
  • 브라켓과 호선 간에 발생하는 마찰은 치아 이동의 효율에 상당한 영향을 미친다. 마찰력에 기여하는 요소 중 특히 브라켓과 호선의 표면조도는 중요한 요소이다. 본 연구는 브라켓과 탄선을 실험적으로 마찰시킨 후, 원자현미경 (atomic force microscope, AFM)을 사용하여 브라켓 슬롯과 교정용 탄선의 표면 조도 변화를 정성적, 정량적으로 측정하고 비교 평가하여 브라켓과 호선 간의 마찰이 각각의 표면 변화에 미치는 영향을 규명하고자 시행되었다. 스테인리스 스틸 브라켓과 세라믹 브라켓에 각각 스테인리스 스틸 탄선과 TMA 탄선을 실험적으로 활주마찰시킨 후 각각을 원자현미경을 이용하여 표면을 관찰하였다. 실험결과 브라켓보다는 교정용 탄선에서 활주마찰 후에 더 많은 표면 변화가 나타났다. 또한 활주마찰 후에 스테인리스 스틸 브라켓은 표면 조도의 유의한 변화가 없었으나 세라믹 브라켓은 표면 조도가 감소하였다. 그리고 교정용 탄선은 모두 활주마찰 후에 표면 조도가 증가하였으며 이러한 표면 변화는 스테인리스 스틸 브라켓보다 세라믹 브라켓과의 활주마찰 후에 더 큰 것으로 관찰되었다. 본 실험으로 원자현미경은 브라켓 슬롯과 탄선의 표면 조도를 정량적으로 측정하는 데에 유용한 수단임을 알 수 있었다.

Ductile Cast Iron (DCI) 롤의 마모 특성 고찰 및 마모계수 도출을 위한 실험적 연구 (Experimental Study to Examine Wear Characteristics and Determine the Wear Coefficient of Ductile Cast Iron (DCI) Roll)

  • 변상민
    • Tribology and Lubricants
    • /
    • 제33권3호
    • /
    • pp.98-105
    • /
    • 2017
  • A pin-on-disk test is performed to measure the wear volume of a ductile cast iron (DCI) roll when it wears down using a high carbon steel and two alloy steels at different sliding velocities between the roll and the material (steel). Normal pressure is set as constant and test temperatures are 400, 500 and $600^{\circ}C$. In addition, thermal softening behavior of the DCI roll is examined using a high-temperature micro-hardness tester and the surface hardness variation of the DCI roll is expressed in terms of temperature and heating time. Based on experimental data, a wear coefficient used in Archard's wear model for each material is obtained. The wear volume is clearly observed when the test temperature is $400^{\circ}C$ and sliding velocity varies. However, it is not measured at temperatures of $500^{\circ}C$ and $600^{\circ}C$ even with variations in sliding velocity. From the optical photographs of the pin and disk, the abrasive wear is observed at $400^{\circ}C$ clearly, but no at $500^{\circ}C$ and $600^{\circ}C$. At higher temperatures, the pin surface is not smooth and has many tiny caves distributed on it. It is found that wear volume is dependent on the carbon contents rather than alloy contents. Results also reveal that the variations of wear coefficients are almost linearly proportional to the carbon contents of the material.

A Study on the Friction and Wear Properties of Tribaloy 800 Coating by HVOF Thermal Spraying

  • Cho, Tong-Yul;Yoon, Jae-Hong;Kim, Kil-Su;Youn, Suk-Jo;Song, Ki-Oh;Back, Nam-Ki;Chun, Hui-Gon;Hwang, Soon-Young
    • 한국표면공학회지
    • /
    • 제39권5호
    • /
    • pp.240-244
    • /
    • 2006
  • Tribaloy 800 (T800) powder is coated on the Inconel 718 substrate by the optimal High Velocity Oxy-Fuel (HVOF) thermal spray coating process developed by this laboratory. For the study of the possibility of replacing of the widely used classical chrome plating, friction, wear properties and sliding wear mechanism of coatings are investigated using reciprocating sliding tester both at room and at an elevated temperature of $1000^{\circ}F\;(538^{\circ}C). Both at room temperature and at $538^{\circ}C$, friction coefficients and wear debris of coatings are drastically reduced compared to those of non-coated surface of Inconel 718 substrate. Friction coefficients and wear traces of both coated and non-coated surfaces are drastically reduced at higher temperature of $538^{\circ}C$ compared with those at room temperature. At high temperature, the brittle oxides such as $CoO,\;Co_3O_4,\;MoO_2,\;MoO_3$ are formed rapidly on the sliding surfaces, and the brittle oxide phases are easily attrited by reciprocating slides at high temperature through complicated mixed wear mechanisms. The sliding surfaces are worn by the mixed mechanisms such as oxidative wear, abrasion, slurry erosion. The brittle oxide particles and melts and partial-melts play roles as solid and liquid lubricant reducing friction coefficient and wear. These show that the coating is highly recommendable for the durability improvement coating on the surfaces vulnerable to frictional heat and wear.

An Adaptive Complementary Sliding-mode Control Strategy of Single-phase Voltage Source Inverters

  • Hou, Bo;Liu, Junwei;Dong, Fengbin;Mu, Anle
    • Journal of Electrical Engineering and Technology
    • /
    • 제13권1호
    • /
    • pp.168-180
    • /
    • 2018
  • In order to achieve the high quality output voltage of single-phase voltage source inverters, in this paper an Adaptive Complementary Sliding Mode Control (ACSMC) is proposed. Firstly, the dynamics model of the single-phase inverter with lumped uncertainty including parameter variations and external disturbances is derived. Then, the conventional Sliding Mode Control (SMC) and Complementary Sliding Mode Control (CSMC) are introduced separately. However, when system parameters vary or external disturbance occurs, the controlling performance such as tracking error, response speed et al. always could not satisfy the requirements based on the SMC and CSMC methods. Consequently, an ACSMC is developed. The ACSMC is composed of a CSMC term, a compensating control term and a filter parameters estimator. The compensating control term is applied to compensate for the system uncertainties, the filter parameters estimator is used for on-line LC parameter estimation by the proposed adaptive law. The adaptive law is derived using the Lyapunov theorem to guarantee the closed-loop stability. In order to decrease the control system cost, an inductor current estimator is developed. Finally, the effectiveness of the proposed controller is validated through Matlab/Simulink and experiments on a prototype single-phase inverter test bed with a TMS320LF28335 DSP. The simulation and experimental results show that compared to the conventional SMC and CSMC, the proposed ACSMC control strategy achieves more excellent performance such as fast transient response, small steady-state error, and low total harmonic distortion no matter under load step change, nonlinear load with inductor parameter variation or external disturbance.

액체금속(GaInSn)윤활하에서 DLC(ta-C) 코팅된 레이저 표면 텍스쳐링 딤플패턴의 미끄럼 마찰특성평가 (Evaluation of Sliding Friction Properties of Laser Surface Texturing Dimple Pattern with DLC Coating under GaInSn Liquid Metal Lubricant)

  • 권규빈;장영준;채영훈
    • Tribology and Lubricants
    • /
    • 제37권3호
    • /
    • pp.106-111
    • /
    • 2021
  • There are several studies on reducing the friction that occurs on the relative sliding contact surface of moving parts under extreme environments. In particular, a solid lubricated bearing is studied to solve the tribological problem with friction reduction and durability parts using solid lubricants (lead or silver) in a vacuum atmosphere. Galinstan is mainly used as a liquid metal lubricant, but it is inevitable to have limited tribological applications owing to its high coefficient of friction. Many researchers work on surface texturing for surface modification and precision processing methods. To increase durability and low friction, DLC coating with hydrophobicity is applied on the contact surface texture. Therefore, using an untextured specimen, a dimple specimen, and a DLC-coated dimple specimen under liquid metal lubrication, this paper presents the following experimental sliding friction characteristics in the sliding friction test. 1) The average coefficient of friction of the DLC-coated dimple specimen and dimple specimen are lower compared to that of a non-patterned specimen. 2) In the DLC-coated dimple specimens, the average coefficient of friction changes according to the change in the dimple density. 3) DLC-coated dimple specimens with a density of 12.5 have the lowest average coefficient of friction under 41.6 N of normal load and 143.3 RPM.

슬라이딩 궤도의 저마찰 거동에 대한 실험적 연구 (Experimental Study of Low-Frictional Behavior for Sliding Slab Track)

  • 김태구;정동기;이경찬
    • 한국철도학회논문집
    • /
    • 제20권2호
    • /
    • pp.241-247
    • /
    • 2017
  • 장대레일이 부설된 철도 교량은 궤도-교량 상호작용으로 인하여 경간장 연장에 제약이 있다. 이러한 한계를 극복하기 위하여 궤도와 교량 사이에 저마찰 슬라이드층을 두어 교량과 궤도의 종방향 거동을 분리시켜 상호작용을 원천적으로 저감시키는 슬라이딩 궤도가 개발되고 있다. 본 연구에서는 슬라이드층을 포함하는 궤도 시스템을 실규모로 제작하여 종방향으로 반복하중을 재하하는 시험을 통하여 슬라이딩 궤도의 저마찰 거동을 종합적으로 평가하고자 하였다. 하중 재하 속도를 0.2, 1.0, 5.0, 10mm/min.으로 변화를 주었으며, 5,000, 10,000kg의 부가질량이 재하된 경우에 대한 마찰거동를 비교 검토하였다. 실험 결과 제안된 슬라이드층의 마찰계수는 0.22~0.33인 것으로 확인되었다. 더불어, 30년에 해당하는 10,000회의 반복하중을 재하하여 마찰계수 변화를 관찰한 결과, 마찰계수 증가는 7%에 머물러 반복하중에 대한 장기적인 내구성을 확보한 것으로 확인되었다. 슬라이드층의 마찰계수의 변화에 따른 영향을 상호작용 해석을 통하여 추가로 검토하였다.

국내 증기발생기 전열관 마열에 대한 실험적 연구 (Experimental studies on the fretting wear of domestic steam generator tubes)

  • 이영호;김형규;김인섭
    • 한국윤활학회:학술대회논문집
    • /
    • 한국윤활학회 2002년도 제35회 춘계학술대회
    • /
    • pp.304-309
    • /
    • 2002
  • Fretting wear test in room temperature water was performed to evaluate the wear coefficient of Inconel 600,690 (Pressurized Water Reactor, PWR) and Alloy 800 (CANadian DeuteriumUranium, CANDU) steam generator (SG) tubes against ferritic and martensitic stainless steels. The main focus is to compare the wear behaviors between Alloy 800 and Inconel alloys. Test conditions are $10{\sim}30N$ of normal load, $200{\sim}450{\mu}m$ of sliding amplitude and 30Hz of frequency. The result indicated that the wear rate of Alloy 800 was higher than those of Inconel 690 at various test condition such as normal loads, sliding amplitudes etc. From the results of SEM observation, there was little evidence of plastic deformation layer that were dominantly formed on the worn surfaces of Inconel 690. Also, wear particles in Alloy 800 were released from contacting asperities deformed by severe plastic flow during fretting wear. Main cause of wear rate between Alloy 800 and Inconel 690 may be due to the difference of hardness between martensitic and ferritic stainless steel. The wear rate and wear mechanism of two tubes in room temperature water are discussed.

  • PDF

Ni-Cr-Mo-V 내열강의 마찰마모 특성 연구 (A Study on Tribological Characteristics for High Temperature Alloy Steel with Ni-Cr-Mo-V)

  • 임호기;배문기;김태규
    • 열처리공학회지
    • /
    • 제29권6호
    • /
    • pp.284-291
    • /
    • 2016
  • High temperature alloy steel such as Ni-Cr-Mo-V material has excellent properties of high strength and high heating resistance. It has been used for several military weapon components such as gun barrel of a warship, turbine rotor and turbine disk for nuclear power plant. Being curious about this material required excellent wear resistance and durability in extreme environmental conditions. A dry wear test at the ambient air and Ar gas conditions in the room temperature were performed in this study. What's more a lubricant wear test at different temperature was conducted. In addition that DLC was coated on Ni-Cr-Mo-V alloy steel substrate with a thickness of $3{\mu}m$, a property of it was compare with lubricant conditions. All the coefficient of friction and wear volume, comparing with DLC coated specimens. The test parameters were selected as follows: 10 N for normal load; 80 rpm for sliding wear speed; and 300 m for the sliding wear distance.

TiB2 분말로 강화된 Cu-TiB2 복합재료의 내마모특성 (The Characteristics of Wear Resistance of Cu-TiB2 Composites Reinforced by TiB2 Powders)

  • 이태우;최종운;강계명
    • 한국재료학회지
    • /
    • 제15권12호
    • /
    • pp.824-828
    • /
    • 2005
  • In this study the effect of the content of $TiB_2$ on wear properties was investigated. $Cu-TiB_2$ composites have been fabricated by hot extrusion. Sliding wear tests were peformed by a pin-on-disk type wear test machine under dry condition and loads varied with from 20N to 80N at sliding speed 3.5Hz. The test results showed that the wear losses and the friction coefficients decreased with increasing $Cu-TiB_2$ volume fraction and increasing the size of $Cu-TiB_2$ particle. Wear property of $10{\mu}m,\;5 vol\%\; TiB_2$ specimen was excellent all of the wear specimens. It is thought that the increase of plastic flow resistivity due to uniform distribution of $10{\mu}m,\;5 vol\%\; TiB_2$ wear specimen would improve wear property. The worn surface and wear debris were examined by optical microscope and scanning electron microscope.

나노다이아몬드를 첨가한 오일의 트라이볼로지 특성 및 이에 미치는 표면 경도의 영향 (Tribological Characteristics of Paraffin Liquid Oil with Nanodiamond and Effects of Surface Hardness on Wear Properties)

  • 이규선;김현수;이정훈;박태희;이정석;이영제
    • Tribology and Lubricants
    • /
    • 제27권6호
    • /
    • pp.321-325
    • /
    • 2011
  • Nanodiamond was dispersed in paraffin liquid oil to investigate the effects of nanodiamond at the marginally lubricated condition. Scuffing test and immediate loading sliding wear test were conducted using the fabricated nanodiamond oil. As a result, dispersion of nanodiamond in oil leads to increase in scuffing life, and nanodiamond contents affects the scuffing life. In case of immediate loading sliding wear test, the result was different according to hardness of specimen. If hardness of specimen was low, abrasion of nanodiamond occurred actively. If hardness of specimen was increased, however, nanodiamond can act as a spacer or rolling between contacting surfaces.