• Title/Summary/Keyword: slag treatment

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Total value recovery in the copper smelting and refining operations

  • Kim Joe. Y.;Kong Bong S.
    • 한국지구물리탐사학회:학술대회논문집
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    • 2003.11a
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    • pp.590-597
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    • 2003
  • Processing and smelting of copper containing sulphide concentrates result in the accumulation of impurities into various process streams. All primary copper smelters and refineries around the world produce significant amounts of slag, dust, sludge, residues and others, which contain copper and precious metals. The recovery of these valuable metals is essential to the overall economics of the smelting process. Physical, chemical and mineralogical characterization of particular slag and Cottrell dusts from primary smelters and $Dor\'{e}$ furnace (TBRC) slag and Pressure Leached Anode slimes from a copper refinery have been carried out to understand the basic behind the recovery processes. Various process options have been evaluated and adapted for the treatment of slag from different smelting furnaces and Cottrell dusts as well as the intermediate products from copper refineries. Besides the hydro- or pyro-metallurgical treatments, the above mentioned physical separation options such as magnetic, gravity separation, flotation and precipitation flotation processes have been successfully identified and adapted as the possible process options to produce a Cu-rich or precious metal-rich concentrates for in-house recycling and other valued by-product for further treatment. The results of laboratory, pilot plant and production operations are presented, and incorporation of several alternative flowsheet is discussed in this paper.

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MINERAL PROCESSING and COPPER EXRACTIVE METALLURGY Complete Metal Recovery

  • Kim, J.Y.
    • Proceedings of the Korean Institute of Resources Recycling Conference
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    • 2003.10a
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    • pp.22-34
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    • 2003
  • Processing and smelting of copper containing sulphide concentrates result in the accumulation of impurities into various process streams. All primary copper smelters and refineries around the world produce significant amounts of slag, dust, sludge, residues and others, which contain copper and precious metals. The recovery of these valuable metals is essential to the overall economics of the smelting process. Physical, chemical and mineralogical characterization of particular slag and Cottrell dusts from primary smelters and Dore furnace (TBRC) slag and Pressure Leached Anode slimes from a copper refinery have been carried out to understand the basic behind the recovery processes. Various process options have been evaluated and adapted for the treatment of slag from different smelting furnaces and Cottrell dusts as well as the intermediate products from copper refineries. Besides the hydro- or pyre-metallurgical treatments, the above mentioned physical separation options such as magnetic, gravity separation, flotation and precipitation flotation processes have been successfully identified and adapted as the possible process options to produce a Cu-rich or precious metal-rich concentrates for in-house recycling and other valued by-product for further treatment. The results of laboratory, pilot plant and production operations are presented, and incorporation of several alternative flowsheet is discussed in this paper.

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A Study on the Utilization of Blast Furnace Slag(I) (Grain-Growth of Slag-Glass) (고노슬라그의 이용에 관한 연구(I) (슬라그유리의 결정성장))

  • Rhee, Jhun;Chi, Ung-Up;Han, Ki-Sung;Choi, Sang-Wook
    • Journal of the Korean Ceramic Society
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    • v.15 no.3
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    • pp.157-167
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    • 1978
  • The batch compositions and physical properties of slag-ceramics were studied with respect to their formability from the molten state and conditions of nucleation and crystal growth treatment. The selected batch compositions for nucleation and growth studies were slag, 56%; silica sand, 28%; $Na_2O+MgO$, 8% and $TiO_2+$chromite, 8%. The optimum nucleation condition was the temperature of 75$0^{\circ}C$ with 6 hrs. holding time and the optimum growth condition was the temperature 975$^{\circ}C$ with zero holding time. The slag-ceramics prepared under the above conditions showed the best developed microtexture. The grown crystals were identified as diopside with the average grain size of 5.7$\mu\textrm{m}$, and the amount of crystal grown were about 53% by weight. The prepared specimens of slag-ceramics showed the microhardness, 793kg/$\textrm{mm}^2$; MOR, 1,050 kg/$\textrm{cm}^2$ and thermal expansion coefficient, $85{\div}10^{-7}$cm/cm/$^{\circ}C$($25^{\circ}C$~$700^{\circ}C$).

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Early Traffic Opening-Capable Continuous Multi-Layer Asphalt Pavement Maintenance Method Using Electric Arc Furnace Slag Aggregate and Emulsified Asphalt (전기로슬래그 혼합골재를 이용한 조기교통개방이 가능한 연속 적층식 상온 아스팔트포장 유지보수 공법)

  • Kim, Wan-Sang;Lee, Suck-Hong;Kwon, Mun-Hyun;Choi, Do-Sun
    • 한국방재학회:학술대회논문집
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    • 2007.02a
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    • pp.117-120
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    • 2007
  • The main purpose of this paper is to introduce the early traffic opening-capable continuous multi-layer asphalt pavement maintenance method using electric arc furnace slag aggregate and emulsified asphalt to the actual construction sites. As well known, the previous surface treatment method of emulsified asphalt mixture have various shortcomings such as long work-time, traffic congestions, plastic deformation and poor evenness. Thus, the proposed method has enabled tile early traffic opening by utilizing the optimized emulsified asphalt after consideration of the climate and road conditions in Korea. The application of the electric furnace slag with $6\;{\sim}\;18\;mm$ thickness is helpful to become a environment-friendly construction method. And also, it has been improved enough to accommodate night-time works of mechanized construction activities for wearing course and control course.

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Evaluation of Basic Oxygen Furnace Slag as Soil Conditioner in the Soybean Upland Field (밭토양 콩재배에서 제강슬래그의 토양개량제로서의 시용 효과)

  • Lim, June-Taeg;Kim, Hee-Kwon;Park, In-Jin;Lee, Choong-Il;Hyun, Kyu-Hawn;Kwon, Byung-Sun;Kim, Hak-Jin
    • Korean Journal of Soil Science and Fertilizer
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    • v.33 no.6
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    • pp.493-497
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    • 2000
  • An experiment was conducted to evaluate the possibility of using basic oxygen furnace (BOF) slag as soil conditioner in soybean upland field. In 1997, soybean (Glycine max L. cv. Eunha) crop was cultivated under different application rates of BOF slag at an experimental field of Chonnam Rural Development Administration in Nampyung, Najoo city. Five treatments, four application rates of BOF slag (0, 4, 8, $12Mg\;ha^{-1}$) and one application rate of lime ($2Mg\;ha^{-1}$) were tried with three replications. Plant height and shoot dry weight per plant were measured five times during the growth period. Chemical contents of soybean plant tissues and soil were also measured at the same sampling date. Yield were estimated by harvesting $6.6m^2$ per experimental unit and yield components were measured by sampling 10 plants per experimental unit at the harvest date. In upland soil, application of BOF slag rarely affected contents of total nitrogen, organic matter, available phosphate and potassium in soil. Soil pH, and contents of Ca and Fe in soil became higher as BOF slag rate increased. Enhancement of soil pH by application of BOF slag appeared to be closely related with increase in soil Ca content. Application rate of $2Mg\;ha^{-1}$ of lime showed almost the same effect in increase of soil Ca content as application rate of $4{\sim}8Mg\;ha^{-1}$ of BOF slag. Slag treatment hardly affected the contents of total nitrogen, $P_2O_5$, CaO, $K_2O$ and MgO in the shoot of soybean plants. Soybean plants under treatments of BOF salg showed better growth from the earlier growth stage compared with those of control treatment, and at the later growth stage, their growth was even superior to that of lime treatment. BOF slag rate of $8Mg\;ha^{-1}$ showed the highest soybean yield with $1,232kg\;ha^{-1}$. which was $330kg\;ha^{-1}$ or 37% higher than the yield of control with $902kg\;ha^{-1}$, As a result, BOF slag appeared to be useful material as a soil conditioner as well as nurient source for Ca and Fe in upland soybean fields, and its optimal rate for higher yield seemed to be around $8Mg\;ha^{-1}$.

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A Microscopic Study on Treatment Mechanism of Acid Mine Drainage by Porous Zeolite-slag Ceramics Packed in a Column Reactor System (컬럼반응조 내 충진된 다공성 zeolite-slag 세라믹에 의한 산성광산배수의 처리기작에 대한 미세분석 연구)

  • Yim, Soo-Bin
    • Journal of Korean Society of Water Science and Technology
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    • v.26 no.6
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    • pp.13-26
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    • 2018
  • This research was conducted to elucidate the removal mechanism of heavy metals and sulfate ion from acid mine drainage(AMD) by porous zeolite-slag ceramics (ZS ceramics) packed in a column reactor system. The average removal efficiencies of heavy metals and sulfate ion from AMD by the 1:3(Z:S) porous ZS ceramics in the column reactor under the HRT condition of 24 hours were Al 97.5%, As 98.8%, Cd 86.1%, Cu 96.2%, Fe 99.7%, Mn 64.1%, Pb 97.2%, Zn 66.7%, and $SO_4{^{2-}}$ 76.0% during 121 days of operation time. The XRD analysis showed that the ferric iron from AMD could be removed by adsorption and/or ion-exchange on the porous ZS ceramics. In addition it was known that Al, As, Cu, Mn, and Zn could adsorb or coprecipitate on the surface of Fe precipitates such as schwertmannite, ferrihydrite, or goethite. The EDS analysis revealed that Al, Fe, and Mn, which were of relatively high concentration in the AMD, would be adsorbed and/or ion-exchanged on the porous ZS ceramics and also exhibited that Al, Cu, Fe, Mn, and Zn could be precipitated as the form of metal hydroxide or sulfate and adsorbed or coprecipitated on the surface of Fe precipitates. The microscopic results on the porous ZS ceramics and precipitated sludge in a column reactor system suggested that the heavy metals and sulfate ion from AMD would be eliminated by the multiple mechanisms of coprecipitation, adsorption, ion-exchange as well as precipitation.

Treatment of Industrial Wastes by Melting Using H.F. Induction Furnace (고주파 유도로를 이용한 산업 폐기물의 용융처리)

  • 정진기;정헌생;이재천;윤인주;남기대
    • Resources Recycling
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    • v.6 no.1
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    • pp.23-28
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    • 1997
  • Iron and slag were prepared by melting mixed industrial wastes in an induction furnace. The wastes were steel can, limestone sludge, waste foundry sand, coal fly ash, and glasses. The effects of their mixing ratio on the charactenstics of the meltcd slag were investigated. The wastes were melted to slag under the constant basicity of 1.2. It was found that the major phases of the slag were P-C,S and C,AS and then ratio was determined by the mixing ratio af waste materials. The recovery of iron was about 93-95%. The feasibility of using the slag as the aggregate was confirmed by thc elution and campression tests.

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Acid Treatment of Melting Slag and Its Hydrothermal Reaction (산처리한 생활폐기물 용융슬래그의 수열반응 특성)

  • Lee, Sung-Ki;Jang, Young-Nam;Chae, Soo-Chun;Ryu, Kyoung-Won;Bae, In-Kook
    • Journal of the Mineralogical Society of Korea
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    • v.20 no.4
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    • pp.267-275
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    • 2007
  • Melting slag generated from municipal-incinerator ash contains lots of impurities which have adverse effects on zeolite synthesis. These impurities are detrimental to zeolite synthesis, and the yield and purity of zeolite was decreased. And thus its performance is lowered. In melting slag, there are lots of components such as $Fe_2O_3$, FeO and CaO. To remove these impurities, we treated the melting slag with hydrochloric acid at initial pH 1, 3, 5, and 7. After the treatment, the $SiO_2,\;Fe_2O_3,\;and\;TiO_2$ ratios increased, but the $Al_2O_3,\;FeO,\;CaO,\;Na_2O$ and MgO ratios decreased. We reacted these treated slag in a NaOH solution under hydrothermal conditions at $80^{\circ}C$. The hydrothermal products from the slag and the slag treated at pH 7 and pH 5 were determined to be tobermorite, whereas those at pH 3 and pH 1, Na-P1 and Na-X zoelite respectively. CaO was found to inhibit the synthesis of zeolite.

Feasibility Study on the Multi-functional Ceramics using Industrial By-product for Treatment of Acid Mine Drainage (산성광산배수 처리를 위한 산업부산물 소재 다기능성 세라믹의 적용 가능성 연구)

  • Lee, Yeong-Nam;Yim, Soo-Bin
    • Journal of the Korean GEO-environmental Society
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    • v.18 no.12
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    • pp.25-36
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    • 2017
  • This research was conducted to investigate the removal characteristics of heavy metals and sulfate ion from acid mine drainage (AMD) by multi-functional zeolite-slag ceramics (ZS ceramics), in which natural zeolite and converter slag were mixed and calcined at high temperature. The batch test showed that the removal efficiency of heavy metals by pellet-type ZS ceramics increased as the mixing weight ratio of converter slag to natural zeolite increased. The optimal mixing ratio of natural zeolite to converter slag for the removal of heavy metals and sulfate ion from AMD was observed to be 1:2~1:3. The adequate calcination temperature and time of ZS ceramics for the treatment of AMD were found to be $600{\sim}800^{\circ}C$ and 2 hours, respectively. The removal test of heavy metals and sulfate ion from AMD by the ZS ceramics prepared in optimal condition exhibited very high removal efficiencies close to 100% for all heavy metals (Al, As, Cd, Cu, Fe, Mn, Pb, Zn) and 77.1% for sulfate ion. The experimental results in this study revealed that the ZS ceramics could function as an effective agent for the treatment of AMD.

Leaching Characteristics of Arsenic and Heavy Metals and Stabilization Effects of Limestone and Steel Refining Slag in a Reducing Environment of Flooded Paddy Soil (담수된 논토양의 환원 환경에서 비소 및 중금속의 용출특성과 석회석 및 제강슬래그의 안정화 효과 검토)

  • Yun, Sung-Wook;Kang, Sin-Il;Jin, Hae-Geun;Kim, Ha-Jin;Yu, Chan
    • Journal of agriculture & life science
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    • v.45 no.6
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    • pp.251-263
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    • 2011
  • In order to investigate treatment effects of limestone and steel refining slag for paddy soils contaminated with arsenic and heavy metals, a lab-column test was carried out under reducing environments of flooded paddy soils. In conditions of the flooded paddy soils, at the point of time when iron and manganese were reduced and leached rapidly, heavy metals also leached rapidly, and some leachate samples from an untreated soil exceeded regulatory standards. On the contrary, all samples from soils treated with limestone 5% and steel refining slag 5% respectively were below the regulatory standards, showing much lower heavy metal concentrations than in the untreated soil. Arsenic increased continuously during the observation period according to its typical characteristics, and along with decreasing redox potential, arsenic was expected to leach as $H_3AsO_3$-of form $A^{3+}$ with high mobility and strong toxicity. Limestone and steel refining slag showed high treatment effects against heavy metals present in soil and steel refining slag especially showed the high treatment effects against arsenic.