• Title/Summary/Keyword: size and topology optimization

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The Optimization of Sizing and Topology Design for Drilling Machine by Genetic Algorithms (유전자 알고리즘에 의한 드릴싱 머신의 설계 최적화 연구)

  • Baek, Woon-Tae;Seong, Hwal-Gyeong
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.12
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    • pp.24-29
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    • 1997
  • Recently, Genetic Algorithm(GA), which is a stochastic direct search strategy that mimics the process of genetic evolution, is widely adapted into a search procedure for structural optimization. Contrast to traditional optimal design techniques which use design sensitivity analysis results, GA is very simple in their algorithms and there is no need of continuity of functions(or functionals) any more in GA. So, they can be easily applicable to wide area of design optimization problems. Also, owing to multi-point search procedure, they have higher porbability of convergence to global optimum compared to traditional techniques which take one-point search method. The methods consist of three genetics opera- tions named selection, crossover and mutation. In this study, a method of finding the omtimum size and topology of drilling machine is proposed by using the GA, For rapid converge to optimum, elitist survival model,roulette wheel selection with limited candidates, and multi-point shuffle cross-over method are adapted. And pseudo object function, which is the combined form of object function and penalty function, is used to include constraints into fitness function. GA shows good results of weight reducing effect and convergency in optimal design of drilling machine.

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The Large Optical Structure Designed by Topology Optimization Methodology (위상 최적화 방법에 의해 설계된 대구경 구조물)

  • Lee, Jeong-Ick
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.10 no.9
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    • pp.2179-2182
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    • 2009
  • Recently, the development of new structural model in optical mechanical system is required to be started from the conceptual design with low cost, high performance and quality. In this point, a structural-topological shape of system concerned with conceptual design of mechanical structure has a great effect on performance of the system such as the structural rigidities and weight reduction. In this paper, the optimization design methodologies are presented in the design stages of large optical structure. First, using topology optimization, we obtain the optimal layout and the reinforcement of structure, and then carry out the detail designs using size optimization and multidisciplinary optimization technique. As an example, these methods were applied to the design of large mirror structure.

New Weight-reduction Design of the Fifth Wheel Coupler with a Trailer by Using Topology Optimization and Durability Tests (위상최적설계를 통한 트레일러 제5차륜 연결구조물의 경량화 및 내구성)

  • Kim, Cheol;Lee, Seung-Yoon;Lee, Yong-Choon
    • Transactions of the Korean Society of Automotive Engineers
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    • v.24 no.2
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    • pp.137-143
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    • 2016
  • The fifth wheel coupler is a heavy automotive coupling structure which connects a tractor and a trailer used for heavy-duty trucks widely. It is subjected to various loads simultaneously such as rolling, pitching and yawing loads as well as coupling frictional and impact loadings. Most of existing couplers have been overdesigned and, therefore, it is necessary to reduce the dead weight to increase the fuel efficiency. The topology optimization was applied in order to find conceptual layout designs which could show major load paths and ribs locations, and then the size structural optimization was performed in order to determine the heights and thicknesses of coupler ribs with the predetermined various loading conditions for the development of a new slim coupler with a minimum weight and high enough strength and stiffness. As the results of the topology optimum design, an efficient new coupling structure for truck trailers was designed. The weight of the new fifth wheel coupler was reduced by 4.9 %, compared with the existing one, even though all strength requirements were satisfied. The fatigue test of the new coupler was performed with cyclic vertical loads (+78.4 to +235.2 kN) and horizontal loads (-91.2 to +91.2 kN) simultaneously at 1 Hz and the life of 2,000,000 cycles were achieved without failure.

Optimum Design of Rail in Semiconductor Processing (반도체 공정에 이용되는 레일의 최적설계)

  • 조재승;김학선;황종균;임오강
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.17 no.3
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    • pp.241-249
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    • 2004
  • There is an over head hoist transporter(OHT) by the system for delivering the wafer in semiconductor processing. The transfer system consist of carrier, vehicle, rail and support. The Tail supporting the wafer and the transfer system should maintain enough strength and stiffness. To achieve lightness and enough strength and stiffness, optimization algorithm should be introduced in design process. In this study, two kinds of section shapes as L-type, C-type is carried out the structure analysis and optimization. Total weight of rail is to be minimized while displacement should not exceed limit. To improve the initial model, topology optimization is done by the plain problem. Size optimization is done with 3D solid element and PLBA algorithm, the RQP algorithm. The weight of optimum model as L-type, C-type is decreased by 2.3%, 10% respectively. It is improved better than the initial model in the strength and stiffness of the structure.

Lightweight design for windlass base frame using optimal design technique (최적 설계 기법을 적용한 Windlass base frame의 경량화 설계)

  • Songr, Ju-Han;Pack, Min-Hyuk;Kang, Han-Bin;Pack, In-Seok;Lee, Dong-Wook;Lee, Gye-Gwang;Lee, Seok-Soon
    • Journal of Advanced Marine Engineering and Technology
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    • v.37 no.5
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    • pp.477-483
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    • 2013
  • The widlass base frame which is currently used is designed by lots of volume and costs so as to obtain high rigidity in spite of the greatly external load. The purpose of this research is to draw conceptual design of optimal design which can satisfy high rigidity existing windlass base frame has and lessening the body at the same time. Therefore, it progressed conceptual design by applying Topology optimization and Size optimization based on the finite-element analysis for the early model and indicated the result by comparing the early model with optimized model. As the result of Topology optimization, its stress was increased by about 6MPa and weight was decreased by about 560kg in comparison with the early model. In addition, in case of Size optimization, its stress was increased by about 7MPa and weight was decreased by about 1,560kg in comparison with the early model.

Study on the Optimization of Hybrid Network Topology for Railway Cars (철도 차량용 하이브리드 네트워크 토폴로지 최적화 연구)

  • Kim, Jungtai;Yun, Ji-Hoon
    • Journal of the Institute of Electronics and Information Engineers
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    • v.53 no.4
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    • pp.27-34
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    • 2016
  • In the train system, railway vehicles are connected in a line. Therefore, this feature should be considered in composing network topology in a train system. Besides, inter-car communication should be distinguished from in-car communication. As for the inter-car communication, the hybrid topology was proposed to use rather than the conventional ring, star, daisy-chain, and bus topologies. In the hybrid topology, a number of cars are bound to be a group. Then star topology is used for the communication in a group and daisy-chain topology is used for the communication between groups. Hybrid topology takes the virtue of both star and daisy-chain topologies. Hence it maintains communication speed with reducing the number of connecting cables between cars. Therefore, it is important to choose the number of cars in a group to obtain higher performance. In this paper, we focus on the optimization of hybrid topology for railway cars. We first assume that the size of data and the frequency of data production for each car is identical. We also assume that the importance for the maximum number of cables to connect cars is variable as well as the importance of the communication speed. Separated weights are granted to both importance and we derive the optimum number of cars in a group for various number of cars and weights.

Strut-and-tie model of deep beams with web openings - An optimization approach

  • Guan, Hong
    • Structural Engineering and Mechanics
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    • v.19 no.4
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    • pp.361-379
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    • 2005
  • Reinforced concrete deep beams have useful applications in tall buildings and foundations. Over the past two decades, numerous design models for deep beams were suggested. However even the latest design manuals still offer little insight into the design of deep beams in particular when complexities exist in the beams like web openings. A method commonly suggested for the design of deep beams with openings is the strut-and-tie model which is primarily used to represent the actual load transfer mechanism in a structural concrete member under ultimate load. In the present study, the development of the strut-and-tie model is transformed to the topology optimization problem of continuum structures. During the optimization process, both the stress and displacement constraints are satisfied and the performance of progressive topologies is evaluated. The influences on the strut-and-tie model in relation to different size, location and number of openings, as well as different loading and support conditions in deep beams are examined in some detail. In all, eleven deep beams with web openings are optimized and compared in nine groups. The optimal strut-and-tie models achieved are also compared with published experimental crack patterns. Numerical results have shown to confirm the experimental observations and to efficiently represent the load transfer mechanism in concrete deep beams with openings under ultimate load.

Topology Optimization of Muffler Hole of Rotary Compressor using GA (유전자 알고리즘을 이용한 회전식 압축기 머플러 토출구의 위상 최적설계)

  • ;Altay Dikec
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2002.05a
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    • pp.790-795
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    • 2002
  • The object of this research is limited to the reduction of compression process noise only among the main sources of compressor noise such as motor noise, compression process noise, and valve port flow noise. Thus the research is focused on the wave motion rather than the particle motion of sound wave travels. A muffler is a commonly used device to reduce the compression process noise, generated by the pressure pulsations caused by the cyclic compression process. In this research, the acoustic characteristics of the muffler are analyzed by using the normal gradient integral equation proposed by Wu and Wan. Moreover, a commercial code SYSNOISE developed by indirect variational boundary integral equation is also used to validate the results. For the noise reduction, the topology optimization technique using a genetic algorithm is used. The number, size and position of the muffler holes are considered as design variables. Compared with original design, the optimized design has very improved acoustic characteristics. Both numerical and experimental analyses are used to evaluate new design.

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Optimal Design of the Optical Pickup Actuator Coil (광픽업 구동기 코일최적설계)

  • Woo Chul, Kim;Jae Eun, Kim
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.14 no.11
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    • pp.1147-1152
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    • 2004
  • The objective of this work is to develop a new design method to find optimal coils, especially the optimal coil configuration of an optical pickup actuator. In designing actuator coils, the developed Lorenz force in the coils along the desired direction should be made as large as possible while forces and torques in other directions should be made as small as possible. The design methodology we are developing is a systematic approach that can generate optimal coil configurations for given permanent magnet configurations. To consider the best coil configuration among all feasible coil configurations, we formulate the design problem as a topology optimization of a coil. The present formulation for coil design is noble in the sense that the existing topology optimization is mainly concerned with the design of yokes and permanent magnets and that the optimization of actuator coils is so far limited within shape or size optimization. Though the present design methodology applies to any problem, the specific design example considered is the design of fine-pattern tracking and focusing coils.

Design and Optimization of an Knee Joint of Fully-active Transfemoral Prosthesis for Stair Walking (계단 보행을 위한 능동형 대퇴의지 무릎 관절의 설계 및 최적화)

  • Ahn, Hyoung-Jong;Lee, Kwang-Hee;Hong, Yi;Lee, Chul-Hee
    • Journal of rehabilitation welfare engineering & assistive technology
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    • v.10 no.1
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    • pp.65-72
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    • 2016
  • In this study, a fully active transfemoral prothesis with a knee joint is designed considering stair walking conditions. Since the torque at the knee joint required for stair walking condition is relative high compared with the one in normal walking condition, the proposed design has high torque generating mechanism. Moreover, the transfemoral prothesis is designed in compact size to reduce its weight, which is related to comfortable fit and fatigue of patients. Flat type BLDC motor is used for simple and compact structure and various components are used to generate required torque with target working angle and speed. The weight reduction of structure is carried out using optimization method after the initial design process is complete. The optimization is conducted under the load conditions of stair walking. The optimized design is validated via finite element analysis and experiments. As a result, the weight is reduced using topology and shape optimization but maintaining the safety of structure. Also the space efficiency is improved due to its compact size.