• Title/Summary/Keyword: sintering process

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Densification Behavior of $BaTiO_3$ Ceramics with Grain Growth ($BaTiO_3$ 요업체에서 입성장에 따른 치밀화 거동)

  • 이태헌;김정주;김남경;조상희
    • Journal of the Korean Ceramic Society
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    • v.32 no.1
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    • pp.51-56
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    • 1995
  • Variation of sintered density of BaTiO3 powder calcined at 120$0^{\circ}C$ and 135$0^{\circ}C$ was investigated with respect to the grain growth behavior. It was found that BaTiO3 powder, which was calcined at 120$0^{\circ}C$, showed abnormal grain growth behavior during sintering process. At initial stage of sintering process, the densification rate of specimen was accelerated with rapid grain growth caused by the abnormal grain growth. But with the increase of sintering time, abnormally grown grain met each other and the density of specimen decreased drastically due to coalescence of pores located in triple junction. On the contrary, BaTiO3 powder calcined at 135$0^{\circ}C$ showed normal grain growth behavior and gradually densified with the increase of sintering time.

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Application of Intra-particle Combustion Model for Iron Ore Sintering Bed (제철 소결공정에 대한 단입자 연소 모델의 응용)

  • Yang, Won;Choi, Sang-Min;Jin, Hong-Jong
    • 한국연소학회:학술대회논문집
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    • 2006.04a
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    • pp.181-188
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    • 2006
  • Operation parameters for large scale industrial facility such as iron making plant are carefully selected through elaborate tests and monitoring rather than through a mathematical modeling. One of the recent progresses for better energy utilization in iron ore sintering process is the distribution pattern of fuel inside a macro particle which is formed with fines of iron ore, coke and limestone. Results of model tests which have been used as a basis for the improved operation in the field are introduced and a theoretical modeling study is presented to supplement the experiment-based approach with fundamental arguments of physical modeling, which enables predictive computation beyond the limited region of tests and adjustment. A single fuel particle model along with one-dimensional bed combustion model of solid particles are utilized, and thermal processes of combustion and heat transfer are found to be dominant consideration in the discussions of productivity and energy utilization in the sintering process.

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Consolidation of Binderless and Low-Binder WC hardmetal by Vacuum Sintering (진공 소결공정에 의한 고밀도 바인더리스 및 극저바인더 초경합금의 제조)

  • Min, Byoung-June;Park, Young-Ho;Lee, Gil-Geun;Ha, Gook-Hyeon
    • Journal of Powder Materials
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    • v.14 no.5
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    • pp.315-319
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    • 2007
  • Pure WC or WC with low Co concentration less than 0.5 wt.% is studied to fabricate high density WC/Co cemented carbide using vacuum sintering and post HIP process. Considering the high melting point of WC, it is difficult to consolidate it without the use of Co as binder. In this study, the effect of lower Co addition on the microstructure and mechanical properties evolution of WC/CO was investigated. By HIP process after vacuum sintering, hardness and density was sharply increased. The hardness values was $2,800kgf/mm^2$ using binderless WC.

Electromagnetic Characteristics of Superconducting Ceramics for Electrical Power Devices (전력기기 적용을 위한 초전도 세라믹의 전기자기적 특성)

  • Lee, Sang-Heon
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.60 no.2
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    • pp.349-351
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    • 2011
  • The formation of oxide superconducting phase fabrication of superconducting wire materials and fabrication of precise superconducting material were studied for developing superconductor application technique. The $ZrO_2$ addition reduced the particle size $BaZrO_3$ trapped in the matrix after the sintering growth. The added $ZrO_2$ was converted to fine particles of $BaZrO_3$ which is the conventional sintering temperature for YBaCuO, $Y_2Ba_1Cu_1O_5$ and CuO are formed as by products of the reaction between $ZrO_2$ and YBaCuO phase. The formation of highly $BaZrO_3$ particle appears to be responsible for the refinement of $BaZrO_3$ phase after the citric acid sintering process.

Effect of Residual Carbon on the Microstructure Evolution during the Sintering of M2 HSS Parts Shaping by Metal Injection Moulding Process

  • Herranz, G.;Levenfeld, B.;Varez, A.
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.225-226
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    • 2006
  • In this present investigation, Metal Injection Moulding (MIM) of M2 High Speed Steel (HSS) parts using a wax-High Density Polyethylene (HDPE) binder is shown. The elimination of organic binder was carried out by thermal debinding under inert atmosphere. In order to keep carbon in the sample that could improve the sintering process, incomplete debinding was performed between 450 and $600^{\circ}C$. The specimens were sintered at temperatures between 1210 and $1280^{\circ}C$ in high vacuum atmosphere, obtaining the 98% of the theoretical density. In the samples with higher residual carbon content, the sintering window was extended up to 20 degrees and the optimum temperature was lower.

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Preparation and Sintering Behavior of Fe Nanopowders Produced by Plasma Arc Discharge Process

  • Choi, Chul-Jin;Yu, Ji-Hun
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.284-285
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    • 2006
  • The nano-sized Fe powders were prepared by plasma arc discharge process using pure Fe rod. The microstructure and the sintering behavior of the prepared nanopowders were evaluated. The prepared Fe nanopowders had nearly spherical shapes and consisted of metallic core and oxide shell structures. The higher volume shrinkage at low sintering temperature was observed due to the reduction of surface oxide. The nanopowders showed 6 times higher densification rate and more significant isotropic shrinkage behavior than those of micron sized Fe powders.

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Recyling of Waste Materials for Iron Ore Sintering (제철소내 폐기물의 소결공정에서의 이용기술)

  • 문석민;이대열;정원섭;신형기
    • Resources Recycling
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    • v.3 no.3
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    • pp.12-20
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    • 1994
  • Difficulties lies on using the dust from iron making process as a raw material for sintering process mainly because of high amount of Zn or alkali content and its ultra fine characteristics. To eliminate these toxic influence, new fluxing materials were tested and could get a very successful results. This fluxing materials, Calcium-ferrite of magnesio-ferrite were made from various waste materials such as lime stone sludge, bag filter dust, waste EP dust and dolomite sludge by simple way of pre-sintering. Sintering behavior as a fluxing materials was revealed to be good in any aspects and new concept of total recycling system could be established.

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Selective Laser Sintering by ${\CO_2}$ Laser (${\CO_2}$ 레이저에 의한 선택적 소결법)

  • 전병철;김재도
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.7
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    • pp.18-25
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    • 1998
  • A prototyping process based on the technique of selective ${\CO_2}$ laser sintering has been carried out using bronze powder. The integration of a ${\CO_2}$ laser and a working table to create the opto-mechanical system has been constructed for making the multi-layer sintering. Three dimensional rapid prototyping process which has used the 40W ${\CO_2}$ laser and bronze powder has been investigated experimentally The optimal scanning method has been found to minimize the deflection and distortion by using the thermal strain method which the laser scans in the x and v directions repeatedly. The method of spreading powder has been improved by using the rubber knife of which the flexibility causes less wave of spreading powder.

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Study on sintering process of woodceramics from the cashew nutshell waste

  • Kieu, Do Trung Kien;Phan, DinhTuan;Okabe, Toshihiro;Do, Quang Minh;Tran, Van Khai
    • Journal of Ceramic Processing Research
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    • v.19 no.6
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    • pp.472-478
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    • 2018
  • In this study, the sintering mechanism of woodceramics (WCs) from cashew nut shell waste (CNSW) was studied by analyzing chemical reactions and structural changes during the sintering process of of CNSW powder, liquefied wood and green bodies of WCs at $900^{\circ}C$ for 60 minutes in the $CO_2$ atmosphere. The chemical and structural properties of the products were investigated by X-ray diffraction (XRD), Raman spectroscopy, Fourier Transform Infrared (FTIR), and scanning electron microscope (SEM). The results showed that the decomposition reactions of liquefied wood and CNSW occurred simultaneously to form the hard carbon and the soft carbon at high temperature. The sintering mechanism of WCs has been presented.

Plasma Assisted Debinding and Sintering (PADS) - A Metal Injection Molding Case Study

  • Machado, R.;Ristow Jr., W.;Alba, P.R.;Klein, A.N.;Fusao, D.;Wendhausen, P.A.P.
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.221-222
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    • 2006
  • This paper describes a Plasma Assisted Debinding and Sintering (PADS) equipment, which has been designed to process Metal Injection Molded (MIM) components. The use of a hybrid system combining a glow discharge with a conventional heating system makes debinding and sintering of MIM components, in the same heating cycle, a feasible industrial process. Characteristics as density, carbon content and mechanical properties are similar to traditionally processed MIM materials. The reduction of energy and gas consumption and shorter lead-times are economic advantages of PADS system. The clean environment of PADS is also an ecological advantage.

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