• 한국재료학회지
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• 제26권2호
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• pp.95-99
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• 2016

In this study, 5 um sized $ZrSiO_4$ was ground to 1.9 um, 0.3 um, and 0.1 um sized powders by wet high energy milling process, and the sintering characteristics were observed. Pure $ZrSiO_4$ itself can-not be sintered to these levels of theoretical density, but it was possible to sinter $ZrSiO_4$ powder of nano-scale size of, -0.1 um to the theoretical density and to lower the sintering temperature for full density. Also, the decomposition of $ZrSiO_4$ with a size in the micron range resulted in the formation of monoclinic $ZrO_2$; however, in the nano sized range, the decomposition resulted in the tetragonal phase of $ZrO_2$. So, it was possible to improve the sintering characteristics of nano-sized $ZrSiO_4$ powders.

• 자원리싸이클링
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• 제4권1호
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• pp.60-68
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• 1995

철강공정에서 발생하는 함철더스트에 시멘트를 첨가한 비소성 더스트 펠릿을 제조하여 고로용으로서의 특성을 평가하였다. 시멘트를 10wt.% 첨가한 펠릿은 적절한 양생조건하에서 150kg/p 이상의 압축강도에 도달하였다. 더스트 펠릿은 특히 $900^{\circ}C$에서의 환원성이 우수하였는데, 이는 비소성 펠릿 중에 함유된 탄소의 직접환원 반응과 고온에서 증가된 기공 때문이다. 이외에 비소성 펠릿의 회전강도, 환원분화성 및 환원 팽창성도 철광석 소결광 및 소성 펠릿에 비교하여 우수하거나 대등한 성상을 나타내는 것을 확인하였다.

• 열처리공학회지
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• 제36권4호
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• pp.206-214
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• 2023

Tungsten carbide has many industrial applications due to its high electrical and thermal conductivity, high melting temperature, high hardness and good chemical stability. Because tungsten carbide is difficult to sinter, it is sintered with nickel or cobalt as a binder and is currently used in nozzles, cutting tools, and molds. Alumina is reported to be a viable binder for tungsten carbide due to its higher oxidation resistance and lower cost than nickel and cobalt. The ultrafine tungsten carbide-graphene-alumina composites were rapidly sintered in a high frequency induction heating active sintering unit. The microstructure and mechanical properties (fracture toughness and hardness) of the composites were investigated and analyzed by Vickers hardness tester and electron microscope. Since the high-frequency induction heating sintering method enables high-speed sintering, ultrafine composites can be prepared by preventing grain growth. In the tungsten carbide-graphene-alumina composites, the grain size of tungsten carbide increased with the amount of alumina participation. The hardness and fracture toughness of the tungsten carbide-5% graphene- x% alumina (x = 0, 5, 10,15) composites were 5.1, 8.6, 8.6, and 8.4 MPa-m^1/2 and 2384, 2168, 2165, and 2102 kg/mm², respectively. The fracture toughness increased without a significant decrease in hardness. Sinterability was improved by adding alumina to tungsten carbide-graphene.

• 한국세라믹학회지
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• 제29권12호
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• pp.935-941
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• 1992

The LAS system with good thermal properties has a narrow range of firing and sintering temperature near the melting point. So it is difficult to sinter LAS to dense sintered body. In this study, the petalite (Li2O.Al2O3.8SiO2) with good thermal properties, was taken as a base composition, and zironia was added in this composition to broaden the firing range, increase the mechanical strength, and control the thermal expansion. The thermal and mechanical properties were investigated. The results are as follows; 1. Zirconia phase was formed in LAS matrix and apparent porosity was decreased from 0.9% to 0.5%, and the mechanical strength was kincreased from 112 MPa to 190 MPa, by the densification of body. 2. The composition Li2O.Al2O3.8SiO2 has a negative thermal expansion, but the thermal expansion was changed from negative to positive with the densification and the increase of amount of synthesized zircon phase which had positive thermal expansion. The coefficient of thermal expansion, with the increase of the amount of additives, was low as -0.74~9.06$\times$10-7/$^{\circ}C$ in 20~$600^{\circ}C$, and 7.95~20.13$\times$10-7/$^{\circ}C$ in 20~80$0^{\circ}C$. 3. The mechanical strength of LZ15 (added with ZrO2.SiO2 15 wt%) composition thermal-shocked was stable in the temperature range of 0~$600^{\circ}C$, but rapidly decreased due to the increase of thermal expansion above $600^{\circ}C$.

• 한국세라믹학회지
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• 제19권3호
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• pp.179-186
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• 1982

This research is to aim at the study of sintering mechanism through the observation of microstructure by scanning electron microscopy, after the mixture of 30wt% $Al_2O_3$ (White Alundum) powder is fired in air at the temperature range of 1350~150$0^{\circ}C$ in order to sinter $Al_2O_3$-Al through the oxidation of Al powder. The results obtained in this experiment are as follows: 1. While the compressive strength of $Al_2O_3$(WA) body fired at $1450^{\circ}C$ for 5hrs in air is 150kg/$\textrm{cm}^2$, that of Al-$Al_2O_3$ body fired at 135$0^{\circ}C$, $1400^{\circ}C$ for 5hrs in air is 1100kg/$\textrm{cm}^2$, 1600kg/$\textrm{cm}^2$ respectively, and the higher the firing temperature, the more the compressive strength increases. These results from the sintering effect between $Al_2O_3$(WA) grains and surrounding Al-oxidation layer. 2. While the compressive strength of Al2O3(WA) body fired at 150$0^{\circ}C$ for 5hrs in air is 250kg/$\textrm{cm}^2$, the compressive strength of Al-$Al_2O_3$body fired under the same condition is 2050kg/$\textrm{cm}^2$ and water absorption 9.0%, porosity 23.3%, bulk density 2.60gr/$cm^3$. It is assumed that these results come from not only the grain growth of oxidized Al grains but also the increase of bonding strength between $Al_2O_3$(WA) grains.

• 한국세라믹학회지
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• 제43권6호
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• pp.338-343
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• 2006

The effects of lead-borosilicate glass frits on the sintering behavior and microwave dielectric properties of ceramic-glass composites were investigated as functions of glass composition of glass addition ($10{\sim}50vol%$), softening point (Ts) of the glass, and sintering temperature of the composites ($500{\sim}900^{\circ}C$ for 2 h). The addition of 50 vol% glass ensured successful sintering below $900^{\circ}C$. Sintering characteristics of the composites were well described in terms of Ts. PbO addition in to the glass enhanced the reaction with $Al_{2}O_3$ to form liquid phase and $PbAl_{2}Si_{2}O_8$, which was responsible to lower Ts. Dielectric constant(${\epsilon}_r$), $Q{\times}f_0$ and temperature coefficient of resonant frequency (${\tau}_f$) of the composite with 50 vol% glass contents ($B_{2}O_{3}:PbO:SiO_{2}:CaO:Al_{2}O_3$ = 5:40:45:5:5) demonstrated 8.5, 6,000 GHz, $-70\;ppm/^{\circ}C$, respectively, which is applicable to substrate requiring a low dielectric constant. When the same glass composition was applied sinter $MgTiO_3\;and\;TiO_2,\;at\;900^{\circ}C$ (50 vol% glass in total), the properties were 23.8, 4,000 GHz, $-65ppm/^{\circ}C$ and 31.1, 2,500 GHz, $+80ppm/^{\circ}C$ respectively, which is applicable to filter requiring an intermidiate dielectric constant.

• Nuclear Engineering and Technology
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• 제46권1호
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• pp.117-124
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• 2014

The effect of various process variables on the powder properties of recycled $U_3O_8$ from MnO-$Al_2O_3$ doped large grain $UO_2$ pellets and the effect of those recycled $U_3O_8$ powders on the sintered density and grain size of MnO-$Al_2O_3$ doped large grain $UO_2$ pellets have been investigated. The evolution of morphology, size, and BET surface area of the recycled $U_3O_8$ powders according to the respective variation of the thermo-mechanical treatment variables of oxidation temperature, powder milling, and sequential cyclic heat treatment of oxidation and then reduction was examined. The correlation between the BET surface area of recycled $U_3O_8$ powder and the sintered pellet properties of MnO-$Al_2O_3$ doped pellets showed that the pellet density and grain size of doped pellets were increased and then saturated by increasing the BET surface area of the recycled $U_3O_8$ powder. The density and grain size of the pellets were maximized when the BET surface area of the recycled $U_3O_8$ powder was in the vicinity of $3m^2/g$. Among the process variables applied in this study, the cyclic heat treatment followed by low temperature oxidation was a potential process combination to obtain the sinter-active $U_3O_8$ powder.

• 마이크로전자및패키징학회지
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• 제30권1호
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• pp.1-16
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• 2023

전기차용 전력변환모듈의 성능향상 요구와 종래의 Si 전력반도체의 한계 극복을 위해 차세대 전력반도체인 wide-bandgap (WBG) 기반 전력반도체로의 전환이 가속화되고 있다. WBG 전력반도체로의 전환을 위해 전력변환모듈 패키징 소재 역시 높은 고온 내구성을 요구받고 있다. 전력변환모듈 패키징 공정 중 하나인 Ag 소결 다이접합 기술은 종래의 고온용 Pb 솔더링의 대체 기술로 주목받고 있다. 본 논문에서는 Ag 소결 다이접합 기술 관련 최신 연구동향에 대해 소개하고자 한다. 소결 다이접합 공정 조건에 따른 접합부 특성을 비교하고 Ag 소결층의 3차원 이미지 구현에 따른 다공성 Ag 소결 접합부의 물성 측정 방법론에 대해 고찰하였다. 또한 열충격 및 파워사이클 신뢰성 평가 연구동향을 분석하였다.

• 한국결정성장학회지
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• 제30권5호
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• pp.200-207
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• 2020

SHS 법으로 MoSi₂ 분말, (Mo_1/2W_1/2)Si₂ 분말 및 WSi₂ 분말을 합성하고 이 분말들을 500℃, 1,000℃, 1,200℃, 1,300℃, 1,400℃, 1,500℃ 및 1,600℃에서 열처리한 다음, 결정구조 및 열중량 변화 등을 관찰하였다. Mo-W-Si계의 silicide 분말은 500℃의 저온에서도 산화 반응이 일어나며, 저온 산화 및 분해로 생성되는 결정상은 MoO₃이었다. 1,200℃ 이상에서 열처리를 한 경우에 분해반응으로 생성된 SiO₂의 결정상은 상온에서 흔히 관찰되는 α-quartz가 아닌 α-cristobalite 상으로 생성되었다. W이 포함되면 저온과 고온에서 분해 반응이 더 많이 일어나는 것으로 나타났으며, 분말을 성형하여 소결한 시편의 경우에 MoSi₂와 (Mo_1/2W_1/2)Si₂는 저온이나 고온에서 1시간 열처리를 하더라도 저온산화에 의한 분해와 그에 따른 질량 변화 반응을 관찰하기 어려웠지만 WSi₂는 저온 산화에 의하여 소결 자체가 어려웠다.

• 한국세라믹학회지
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• 제40권5호
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• pp.481-487
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• 2003

고로 연소대의 거동에서 석탄, 미연소탄, 코크스의 함량을 측정할 수 있는 분석기술이 필요하다 탄소질 재료에 분말 X-선 회절 정량법을 적용하여 석탄, 미연소탄, 코크스의 혼합시료에 대하여 탄소의 함량을 정량적으로 파악할 수 있는 방법을 연구하였다. 분석을 위하여 석탄을 1000~140$0^{\circ}C$의 온도에서 시간을 달리하여 미연소탄을 제조하여 XRD를 이용하여 분석하였다. 또한, XRD 분석을 위해 제조된 시료에 대하여 HCI과 HF용액을 이용하여 시료 내에 포함된 광물성분을 제거하였다. XRD측정 결과로부터 결정 층의 두께(L $c_{(002)}$)와 결정 층의 크기(L $a_{(10)}$), 방향족분율, 흑연화도, 면간거리( $d_{0.2}$), 탄소 층의 수( $N_{ι}$)를 측정하였다. 그 결과로 열처리 온도가 증가됨에 따라 L $c_{(002)}$, L $a_{(10)}$, 흑연화도는 증가하였으며, 면간거리와 반가폭은 감소하였다. 따라서 미연소탄-코크스 혼합물에 대한 결정층의 두께자료는 합성시료로부터 미연소탄의 함량을 정량화할 수 있었다.