• Title/Summary/Keyword: simulation of hydraulic system.

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A Heuristic Approach for Grading Operation of Hydraulic Excavator Systems using SMISMO Valve Configuration (SMISMO 밸브 구조를 채용한 유압식 굴삭기의 평탄화 작업을 위한 휴리스틱 접근)

  • Joh, Joongseon;Hwang, Cheol Min
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.11
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    • pp.1153-1160
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    • 2013
  • SMISMO valve configuration is now starting to draw attention of the researchers of the construction equipment industry to increase the fuel efficiency of their equipment like excavators and wheel-loaders. An open-loop control strategy for grading operation of hydraulic excavator systems using SMISMO valve configuration is investigated in this paper. Tabor's algorithm for 1 d.o.f. SMISMO system under the assumption of quasi-static operation is revealed as not adequate for multi d.o.f. system with large moment of inertia even though the motion of the system is slow. New parameters are proposed in this paper. It modifies Tabor's open-loop control strategy for the grading operation of hydraulic excavators using SMISMO valve configuration. A simulation-based parameter tuning method is also proposed. It uses GA (Genetic Algorithm) to find the best parameter values. Simulation study for a practical hydraulic excavator shows the validity of the proposed open-loop control strategy.

A Study on Simulation of Shift Sensitivity of Small Forklift Transmission using Direct Control Method (직접제어 방식을 이용한 소형 지게차 변속감도 시뮬레이션에 관한 연구)

  • Jeong, Y.M.;Yang, S.Y.
    • Journal of Drive and Control
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    • v.11 no.4
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    • pp.8-14
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    • 2014
  • The transmission control method of a small forklift is classified into a pilot control method and a direct control method. In the pilot control method, the complex hydraulic circuit consists of many components, making the production process too costly and time consuming. The direct control method contains fewer components that can be configured to simple hydraulic circuits. As another advantage, the input profile easily changes the shift sensitivity of the transmission. Therefore, this research considers the characteristics of the direct control method in the development of hydraulic system design. This paper will present a simulation of the direct control transmission using AMESim. First, modeling of the direct control method is obtained and simulated with real parameters. The simulation results then are carried out and compared with the experimental results to verify and analyze the characteristics of the direct control method.

Analysis of Surplus Flow in a Hydraulic System Applied to a Self-propelled Spinach Harvester (자주식 시금치 수확장치에 적용된 유압시스템의 잉여유량 분석)

  • Noh, Dae Kyung;Lee, Dong Won;Lee, Jong Su;Jang, Joo Sup
    • Journal of Drive and Control
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    • v.19 no.1
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    • pp.26-33
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    • 2022
  • This study dealt with a self-propelled spinach harvester, which is capable of carrying out sequential harvesting work. This study aimed to find the cause of the harvester's occasional performance deterioration, which occurs in the process of simplifying the hydraulic circuit, using a multi-domain analysis model. The study was carried out in the following manner. First, a hydraulic system analysis model, which combines linear motion, rotary motion, hydrodynamic behavior, and an electrical signal, was developed through SimulationX software, specialized in multi-domain analysis. Second, a scenario for single behavior and coupled behavior was set out on an actuator basis. Third, the flow rate of the hydraulic system, which is not required for the movement of the actuator, was quantitatively analyzed. The results showed that a change in oil temperature was the cause of the harvester's occasional performance deterioration. And the higher the oil temperature, the more serious the performance deterioration, especially as the number of actuators operated simultaneously was small.

Transient Characteristic Analysis on the Regenerative Braking System of Fuel-cell Electric Vehicle with Electro-Hydraulic Brake (전기유압식 브레이크를 장착한 연료전지차량의 회생제동 천이구간 특성해석)

  • Choi, Jeong-Hun;Cho, Bae-Kyoon;Park, Jin-Hyun;Hwang, Sung-Ho
    • Journal of Drive and Control
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    • v.9 no.1
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    • pp.1-9
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    • 2012
  • Nowadays, various researches about eco-friendly vehicles such as hybrid electric vehicle, fuel cell vehicle and electric vehicle have been actively carried out. Since most of these green cars have electric motors, the regenerative energy technology can be used to improve the fuel economy and the energy efficiency of vehicles. The regenerative brake is an energy recovery mechanism which slows a vehicle by converting its kinetic energy into electric energy, which can be either used immediately or stored until needed. This technology plays a significant role in achieving the high energy usage. However, there are some technical problems for controlling the regenerative braking and the electro-hydraulic brake during switching at transient region. In this paper, the performance simulator for fuel-cell vehicle is developed and transient response characteristics of the regenerative braking system are analyzed in the various driving situations. And the hardware-in-the-loop simulation of electro-hydraulic brake is performed to validate the transient characteristics of the regenerative braking system for fuel-cell electric vehicle.

Hydraulic Cylinder Design of Lifting Pump Mounting and Structural Safety Estimation of Mounting using Multi-body Dynamics (다물체 동역학을 이용한 양광펌프 거치대의 유압 실린더 설계 및 구조 안전성 평가)

  • Oh, Jae-Won;Min, Cheon-Hong;Lee, Chang-Ho;Hong, Sup;Kim, Hyung-Woo;Yeu, Tae-Kyung;Bae, Dae-Sung
    • Journal of Ocean Engineering and Technology
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    • v.29 no.2
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    • pp.120-127
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    • 2015
  • When a deep-seabed lifting pump is kept this device has bending and deformation in the axis due to its long length(8m). These influences can be caused a breakdown. Therefore, a mounting must be developed to keep the lifting pump safe. This paper discusses the hydraulic cylinder design of the lifting pump and structural safety estimation of the mounting using SBD(simulation-based design). The multi-body dynamic simulation method is used, which has been used in the automotive, structural, ship building, and robotics industries. In this study, the position and diameter of the hydraulic cylinder were determined based on the results of the strokes and buckling loads for the design positions of the hydraulic cylinder. A structural dynamic model of the mounting system was constructed using the determined design values, and the structural safety was evaluated using this dynamic model. According to these results, this system has a sufficient safety factor to manufacture.

Three-dimensional groundwater water flow in an upland area-groundwater flow analysis by steady state three-dimensional model (홍적지대에 있어서의 지하수의 3차원적 유동-3차원 정상류모델에 의한 지하수 유동해석)

  • 배상근
    • Proceedings of the Korea Water Resources Association Conference
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    • 1987.07a
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    • pp.113-122
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    • 1987
  • A numerical simulation technique of three-dimensional finite difference model is developed to study the groundwater flow system in Dcjima, an upland area which faces Kasumigaura Lake. For general perspectives of the groundwater flow system, a steady state three-dimentional model is simulated. For the sedimentary mud formations which are found in the representative formation, three situations of hydraulic conductivity are considered, representing an isotropic condition and situations where the horizontal permeability is equal to 10 times and 100times of the vertical one. The finite difference grid used in the simulation has 60x50x30=90,000 nodes. A converged solution with a tolerance of 0.001 meter of hydraulic head is set. Having determined the flow net by using a steady state three-dimensional model. the results for the three cases of hydraulic conductivity are compared with the results of tracer methods (Bae and Kayane 1987) With the aid of four representative vertical cross-sections, groundwater flow systems in the study area are assumed. Water balances for the three cases indicate very good agreement between total recharge and discharge in each case Analyses of groundwater flow system based on the tritium concentrations and water quality measurements (Bae and Kayane 1987) are confirmed by the numerical simulation and the results obtained by these two methods appeared to be in close agreement.

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A Study on Manually and Continuously Variable Impact Force Control Device Development for Hydraulic Breakers (유압브레이커의 수동 무단 타격력 제어기구 개발에 대한 연구)

  • Kang, Young Ky;Jang, Ju Seop
    • Journal of Drive and Control
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    • v.17 no.4
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    • pp.46-53
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    • 2020
  • In this paper, the development of a manually and continuously variable impact force control mechanism for hydraulic breakers was studied. Generally, a hydraulic breaker has one or two piston strokes. Hydraulic breakers, which have two strokes, have two valve-switching ports and make short and long piston strokes. The piston stroke valve controls the piston stroke by opening and closing a short stroke-switching port. The short piston stroke mode is used to break soft rock, concrete, or asphalt. This stroke control valve system is not popular for small hydraulic breakers mounted on 1 to 14-ton excavators. To preserve the carrier-like excavator, proper breaking force is needed, and it can be easily controlled by multiple piston stroke control valves. The easiest way to control these breakers is to use several switching ports and valves but they are not easy to install in small hydraulic breakers and are expensive. To use only one switching port and valve, a method can be used to change the open area of the switching port to delay valve switching. This method provides multiple piston strokes.

Modeling and testing for hydraulic shock regarding a valve-less electro-hydraulic servo steering device for ships

  • Jian, Liao;Lin, He;Rongwu, Xu
    • International Journal of Fluid Machinery and Systems
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    • v.8 no.4
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    • pp.318-326
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    • 2015
  • A valve-less electro-hydraulic servo steering device (short: VSSD) for ships was chosen as a study object, and its mathematic model of hydraulic shock was established on the basis of flow properties and force balance of each component. The influence of system structure parameters, changing rate of motor speed and external load on hydraulic shock strength was simulated by the method of numerical simulation. Experiment was designed to test the hydraulic shock mathematic model of VSSD. Experiment results verified the correctness of the model, and the model provided a correct theoretical method for the calculation and control of hydraulic shock of valve-less electro-hydraulic servo steering device.

Modeling and Simulation of an EPPR Valve Coupled with a Spool Valve

  • Khan, Haroon Ahmad;Yun, So-Nam
    • Journal of Drive and Control
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    • v.16 no.2
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    • pp.30-35
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    • 2019
  • EPPR (Electro-hydraulic Proportional Pressure Reducing) valves are pressure control valves. In this study, an independent metering valve (IMV), which is a combination of a spool valve opened and closed with the help of an EPPR valve, was discussed. The overall performance of the valve (IMV) was obtained by the respective modeling and simulation of the system. The valve investigated in this study is to be used for independent metering of hydraulic excavator actuator e.g. boom, arm, bucket etc. To design the model, continuity equations and force balance equations were used. The set of differential equations were then simulated in Simulink using ODE45 option in the configuration toolbox. The valve has to be able to control the flow rate going in and out of the cylinder separately, which is why the particular configuration was needed and selected.

Characteristics Analysis of the Hydraulic Motor Design Variables (유압모터의 설계변수에 대한 특성 검토)

  • Liu, Liang-Liang;Jang, Joosup
    • Transactions of the Korean Society of Automotive Engineers
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    • v.21 no.4
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    • pp.188-194
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    • 2013
  • Hydrostatic pumps and motors occupy an important position in hydraulic system. There are a lot of researches on characteristics of hydraulic pumps, but not hydraulic motors. So in order to know the characteristics of hydraulic motors we had this research. The purpose of this study is to derive and analyze the theoretical calculation of hydraulic axial piston motor torque and torque ripples. Then, analyzed the differences between torque ripples with dead place and without dead place on the valve plate, and modeling a hydraulic motor with AMESim software. Finally, theoretical calculation of hydraulic motor torque ripples was verified from the viewpoint of simulation.