• Title/Summary/Keyword: silica dispersion

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Electrodeposition of Permalloy-Silica Composite Coating (전기도금법을 이용한 퍼멀로이-실리카 복합도금)

  • Jung, Myung-Won;Kim, Jong-Hoon;Lee, Heung-Yeol;Lee, Jae-Ho
    • Journal of the Microelectronics and Packaging Society
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    • v.17 no.4
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    • pp.83-88
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    • 2010
  • The composite electroplating is accomplished by adding inert materials during the electroplating. Permalloy is the term for Ni-Fe alloy and it is used for industrial applications due to its high magnetic permeability. Microhardness for microdevices is enhanced after composite coating and it increases the life cycle. However, the hydroxyl group on the silica makes their surface susceptible to moisture and it causes the silica nanoparticles to be agglomerated in the aqueous solution. The agglomeration problem causes poor dispersion which eventually interrupts uniform deposition of silica nanoparticles. In this study, the dispersion of silica nanoparticles in the permalloy electroplated layer is reported with variation of additives and sonication time. Longer sonication period guaranteed better silica nanopowder dispersion and sonication period also influenced on composition of deposits. The amount of silica nanopowder codeposition and surface morphologies were influenced with variation of additives. In alkaline bath, smooth surface morphology and relatively high contents of silica nanopowder codeposition were obtained with addition of sodium lauryl sulfate.

Application Properties of Ultra Light Weight Silica Aerogel to Polyurethane Membrane (극초경량 실리카 에어로겔의 폴리우레탄 멤브레인 적용 특성)

  • Min, Munhong;Jeong, Cheonhee;Yoon, Seokhan;Yang, Junghan;Kim, Taekyeong
    • Textile Coloration and Finishing
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    • v.25 no.4
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    • pp.279-286
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    • 2013
  • Application properties of ultra light weight silica aerogel toward polyurethane membranes were investigated. From the results of pre-milling process of the silica aerogel, the solvent for dispersion of the aerogel was determined for methyl ethyl ketone and its content in the solvent was determined by 30%. Using this aerogel dispersion, the polyurethane membranes were prepared according to the mixing amount of silica aerogel and various properties of the membranes were investigated. As results, the optimum mixing amount of silica aerogel inside polyurethane membranes was decided at 11%, because the improvement of light weight property, air permeability, and moisture vapor permeability were improved upto 11% of silica aerogel content, maintaining the water penetration resistance almost unchanged.

Surface Modification of Iron Oxide Particle by Silica-contained Materials (실리카계 물질에 의한 산화철 입자의 표면개질)

  • Ryu, Beyong-Hwan;Lee, Jung-Min;Koh, Jae-Cheon
    • Applied Chemistry for Engineering
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    • v.8 no.5
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    • pp.830-836
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    • 1997
  • The surface modification of iron oxide particle produced from steel-pickled acid by sodium-contained materials was studied. The molar ratio of $SiO_2$ to $Na_2O$ of sodium silicate was 1, 2, 3.5, respectively. The dispersion stability of iron oxide suspension as functions of amount of silica and pH was evaluated by surface charge and sedimentation velocity of iron oxide particle. Then the amount of sodium silicate was determined to provide a dispersion stability of iron oxide particle above pH 7. Finally, the surface modification of iron oxide particle with sodium silicate as silica-contained materials was done by wet ball milling. In the results of study, the dispersion stability of silica modified iron oxide particle was largely depended on amount of silica and pH together. The untreated iron oxide was unstable at pH 8, i.e. isoelectric point, but, the surface modified iron oxide particle with 0.8wt% silica was stable above pH 5. The dispersion stability was enhanced with 0.2wt% of anionic polyelectrolyte.

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Effects of Processing Geometry on the Mechanical Properties and Silica Dispersion of Silica-Filled Isobutylene-Isoprene Rubber (IIR) Compounds (롤밀과 밀폐식 혼합기가 실리카 분산 및 부틸고무 복합소재의 물성에 미치는 영향)

  • Kim, S.M.;Cho, H.W.;Kim, J.W.;Kim, K.J.
    • Elastomers and Composites
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    • v.45 no.3
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    • pp.223-229
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    • 2010
  • We investigated the effects of processing geometry of silica-filled isobutylene-isoprene rubber (IIR) compounds on its mechanical properties and silica dispersion, using a two roll mill and an internal mixer (banbury mixer). The compound processed with the two roll mill showed the longer induction time ($t_2$), higher maximum torque ($T_{max}$), and better silica dispersion than the compound processed with the internal mixer; however, showed slightly the lower cure index ($t_{90}$). The mechanical properties (hardness, 300% modulus, tensile strength, elongation) of the compound processed with two roll mill were higher than compound done with the internal mixer.

The Effect of Glyceride Modified by Fatty Acid on Mechanical Properties of Silica filled Rubber Compounds (지방산으로 개질된 글리세라이드가 실리카 충진 배합고무의 가황과 기계적 물성에 미치는 영향)

  • Kim, Dong-Wook;Kim, Chang-Hwan;Jung, Ho-Kyun;Kang, Yong-Gu
    • Elastomers and Composites
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    • v.48 no.2
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    • pp.114-124
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    • 2013
  • To study the effects of structural difference and fatty acid chain length of glyceride, new dispersion agents having various glyceride structures such as mono-, di-, and tri-, were prepared using glycerol extracted from palm oil and fatty acid having various chain length ranges from 12 to 18. These dispersion agents were mixed with the rubber compounds and compared with conventional metal salt dispersion agents. Glyceride dispersion agent provided remarkable improvement in silica dispersion, compared to metal salt fatty acidic one, even though the viscosity of mixtures was relatively high due to low lubricating effect, and this was approved by mechanical properties, wear properties, and Payne effect. Also, the longer in chain length of fatty acid and the smaller in numbers of fatty acid, the dispersity of silica was improved.

Preparation of Silica Core-Hybrid Pigment via Sol-Gel Process and It's Application for Inkjet Dispersion Ink (졸-겔법을 이용한 실리카 핵을 가지는 하이브리드 안료의 제조와 잉크젯 분산 잉크로서 응용)

  • Jeon, Young-Min;Kim, Jong-Gyu;Gong, Myoung-Seon
    • Korean Journal of Materials Research
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    • v.16 no.10
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    • pp.599-605
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    • 2006
  • N-(3-triethoxysilylpropyl)-1,4-diaminoanthrquinone-2,3-dicarboximide (TESP-DADI), an organic blue pigment, has been prepared and incorporated into silica solid matrix reacting triethyl orthosilicate (TEOS) via sol-gel method. Morphology and microstructure of resulting hybrid pigment were studied employing SEM and TEM. The micrographs and particle size distributions showed that uniform pigment can be obtained employing TEOS-based sol-gel method forming silica core. Particle size distribution of dispersed pigment in water was examined using the technique of dynamic light scattering. The ensuing pigment dispersion ink was subjected to various physicochemical evaluation such as viscosity, surface tension, inkjet stability, storage stability, and color change as inkjet ink using spectrophotometric, and microscopic techniques.

The Study on the Preparation of the Silica Particles by the Reactive Crystallization (반응 결정화에 의한 실리카 미립자 합성에 관한 연구)

  • Kim, Jun Ho;Lee, Chang Hwan;Lee, Choul Ho
    • Applied Chemistry for Engineering
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    • v.17 no.1
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    • pp.12-15
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    • 2006
  • The purpose of this study was to investigate the effect of reaction conditions, solvents, and surfactants on the average size and size distribution of silica particles in preparing silica fine powders by sodium silicate. Silica fine particles were synthesized by varying kinds of solvents and surfactants using the emulsion method. Span 20, Span 40, Span 60, and Span 80 were used as nonionic surfactants, Dispersing solvents were n-Hexane, n-Heptane, iso-Octane, and n-Decane of the alkane group. In these experiments, it was known that the optimum dispersion stirring time to form the emulsion of the constant size was around 6 min. The mean sizes of silica particles, at a variety of the dispersion stirring speeds, decreased as the dispersion stirring speed increased. Also, in the case of the solvents, the size of the formed silica particles decreased when the molecular weight of the solvent increased. Lastly, in the case of the surfactants, the mean size of silica particles increased as the hydrophobic lipophilic balance (HLB) value of the surfactant decreased.

Shear Thickening Behavior of Fumed Silica Suspension in Polyethylene Glycol (폴리에틸렌 글리콜 내에서의 흄드 실리카 현탁액의 전단농화 거동연구)

  • Park, Hye-Su;Cho, Bong-Sang;Yoo, Eui-Sang;Ahn, Jae-Beom;Noh, Si-Tae
    • Applied Chemistry for Engineering
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    • v.22 no.4
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    • pp.384-389
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    • 2011
  • We made suspension of fumed silica in polyethylene glycol (PEG), studied rheological behavior as functions of contents of silica, dispersion condition, PEG molecular weight, temperature and contents of humidity. Rheological behavior of suspension was determined critical shear rate and rise of viscosity using rheometer AR2000. Suspension were PEGs of molecular weight 200, 400, and 600. Fumed silica suspensions of which silica contents are 5, 7, 9, 13, and 18% were prepared by normal mixing, homogenization and bead milling process. We observed their rheological behaviors at 10, 20, 30, and $40^{\circ}C$. As the PEG molecular weight and contents of silica increase, the critical shear rate was lowered. As the temperature increased, the critical shear rate was increased. Humidity contents of dispersion don't influence on the critical shear rate, but dispersion processes greatly affect the critical shear rate. The critical shear rate of suspensions prepared by the mixing process was the lowest, and that of suspensions prepared by the bead milling process was the highest. The rise in the shear viscosity of suspensions prepared by the mixing process is higher than that of suspensions prepared by the bead milling process. This was dependent on the dispersion condition of silica particle by dispersion process.

Effect of Surfactant on the Dispersion Stability of Slurry for Semiconductor Silicon CMP (계면활성제가 반도체 실리콘 CMP용 슬러리의 분산안정성에 미치는 영향)

  • Yun, Hye Won;Kim, Doyeon;Han, Do Hyung;Kim, Dong Wan;Kim, Woo-Byoung
    • Journal of Powder Materials
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    • v.25 no.5
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    • pp.395-401
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    • 2018
  • The improvement of dispersion stability for the primary polishing slurry in a CMP process is achieved to prevent defects produced by agglomeration of the slurry. The dispersion properties are analyzed according to the physical characteristics of each silica sol sample. Further, the difference in the dispersion stability is confirmed as the surfactant content. The dispersibility results measured by Zeta potential suggest that the dispersion properties depend on the content and size of the abrasive in the primary polishing slurry. Moreover, the optimum ratio for high dispersion stability is confirmed as the addition content of the surfactant. Based on the aforementioned results, the long-term stability of each slurry is analyzed. Turbiscan analysis demonstrates that the agglomeration occurs depending on the increasing amount of surfactant. As a result, we demonstrate that the increased particle size and the decreased content of silica improve the dispersion stability and long-term stability.

Influence of Loading Procedure of Liquid Butadiene Rubber on Properties of Silica-filled Tire Tread Compounds

  • Jinwoo Seo;Woong Kim;Seongguk Bae;Jungsoo Kim
    • Elastomers and Composites
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    • v.57 no.4
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    • pp.129-137
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    • 2022
  • Low molecular weight liquid butadiene rubber (LqBR) is a processing aid that can resolve the migration problem of tire tread compounds. Various studies are being conducted to replace the petroleum-based processing oil with LqBR. However, the effect of the loading time of LqBR in the compounding process on silica dispersion and vulcanizate properties is not well known. In this study, we analyzed silica dispersion, vulcanizate properties, and viscoelastic properties of silica-filled tire tread compound according to the processing aid type (TDAE oil, non-functional LqBR) and, silane terminated LqBR) and input timing. In the non-functional LqBR compounds, the 'with TESPT' mixing procedure showed excellent dynamic viscoelastic properties while silane-terminated LqBR compounds showed that the 'after TESPT' mixing procedure was good for 300% modulus and abrasion resistance.