• Title/Summary/Keyword: shotcrete

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Reinforcement of Shotcrete Lining on the Side Wall of Tunnel in Enlargement of Existing ASSM Road Tunnel (측벽부 숏크리트 보강에 의한 재래식 도로터널 단면확대)

  • Kim, Donggyou;Shin, Youngwan
    • Journal of the Korean GEO-environmental Society
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    • v.13 no.12
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    • pp.81-89
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    • 2012
  • The existing tunnel in urban area can be enlarged because of requirement of road-widening by traffic growth. The protector with rectangular cross section can be set up in the tunnel, which will be constructed for enlargement of width, to solve traffic jam around the tunnel. It is impossible to install the rockbolt in the lower area of tunnel due to a limited space between the protector and cutting surface. The objective of this study is to suggest the method of shotcrete thickness increase instead of rockbolt installation in the side wall of tunnel for the stability of tunnel. Numerical analysis was performed to evaluate displacement at the crown of tunnel, convergence of tunnel, and stress in shotcrete lining in 3-lane and 4-lane NATM tunnels enlarged from 2-lane conventional tunnel. There were three types of analysis condition, rockbolt installation, no rockbolt installation, and increase of shotcrete thickness without rockbolt in the side wall of tunnel. There was no difference on the displacement at the crown and the convergence of upper tunnel. In the lower tunnel, the convergence in case of no rockbolt installation was larger as maximum 1.3mm than that in case of rockbolt installation. The stress in shotcrete lining in case of no rockbolt installation was larger as maximum 1.3MPa than that in case of rockbolt installation. Numerical analysis was performed to compare the behavior of shotcrete with rockbolt with that of shotcrete, which its thickness was increased, without rockbolt. The shotcrete has an increase of 20%(250mm ${\rightarrow}$ 300mm, 4-lane tunnel)~25%(200mm ${\rightarrow}$ 250mm, 3-lane tunnel) in its thickness to reduce the stress in shotcrete lining. The behavior of shotcrete lining increased the shotcrete thickness by 20%~25% was similar to that of existing shotcrete lining with rockbolt.

An Experimental Study on the Effect of Mineral Admixtures for the Durability of Shotcrete (혼화재 종류가 숏크리트 내구성에 미치는 영향에 관한 연구)

  • Paik, Shin-Won;Chung, Dok-Chu
    • Journal of the Korean Society of Safety
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    • v.19 no.2
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    • pp.98-103
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    • 2004
  • Shotcrete needs the enough durability without deterioration for life time. But shotcrete is being deteriorated according to aging like concrete by internal causes whithin itself and by external causes which can be physical, chemical, or mechanical. Durable shotcrete can be made by incresing the cement content, adding chemical and mineral admixtures and so on. So, in this study, chloride ion penetration test, freeze and thaw test, neutralization test were conducted to examine the durability characteristice of shotcrete with mineral admixtures such as silica fume, blast-furnace slag and fly ash. These results indicate that shotcrete with silica fume is durable. Therefore, the present study provides a firm base to make high performance shtcrete.

Evaluation of Durability Performance of Wet- Mixed Shotcrete with Powder Types Cement Mineral Accelerator (시멘트 광물계 급결제를 사용한 습식 숏크리트의 내구성 평가)

  • Won Jong-Pil;Sung Sang-Kyoung;Park Chan-Gi;Cho Yong-Jin;Choi Seok-Won;Park Hae-Geun
    • Proceedings of the Korea Concrete Institute Conference
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    • 2004.11a
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    • pp.253-256
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    • 2004
  • Recently, construction works of scale are getting larger with economic growth. Shotcreting is one of major processes in tunnels construction. Accelerator is used in tunnel and underground structures to ensure early strength of shotcrete. Silicate based accelerator and aluminate based accelerator is getting widely in the field. But these accelerators have many problems due to decesase of long-term strength and low quality of the hardened shotcrete. in order to solve these problems, recently developed powder types cement mineral accelerator. In this study, we tested chloride permeability, freezing and thawing and accelerated carbonation of shotcrete. As a result of the test, wet-mixed shotcrete with powder types cement mineral accelerator exhibited durability improvement compared to the conventional shotcrete accelerator.

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Deterioration Characteristic of Shotcrete Immersed in Chemical Solution (화학적 침식에 의한 숏크리트의 열화특성 분석 - 단기거동)

  • Lee, Gyu-Phil;Kim, Dong-Gyou;Bae, Gyu-Jin;Shin, Hyu-Soung
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.7 no.2
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    • pp.143-152
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    • 2005
  • Shotcrete for support of tunnel structures may contact with groundwater. The hazardous components in groundwater may cause corrosion of shotcrete. Also, the hazardous components may deteriorate the engineering properties of shotcrete, such as compressive strength, bond strength, flexural strength and so forth. The more the effect of the hazardous components on the shotcrete may increase, the more the stability of tunnel structure may decrease. The specimens were artificially immersed in various chemical solutions including hazardous components after the specimens were made at the tunnel construction site. It was performed to analyze the effect of the hazardous components in ground water on the engineering properties of shotcrete. The uniaxial compressive strength test, XRD, SEM were conducted to evaluate the durability and corrosion of shotcrete.

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An Experimental Study on the Characteristics of a Composite Structure of Lattice Girder and Shotcrete (격자지보와 숏크리트 복합구조체의 특성 실험 연구)

  • Mun, Hong-Deuk;Baek, Yeong-Sik;Bae, Gyu-Jin
    • Geotechnical Engineering
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    • v.13 no.2
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    • pp.155-168
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    • 1997
  • Lattice girder is a new steel support developed in Europe for the replacement of an existing H-shaped steel set, which is installed after tunnel excavation. Lattice girder has the following several advantages : 1. Lattice girder minimizes the amount of shotcrete shadow which happens to occur behind a steel support. 2. A triangular shape of lattice girder makes shotcrete placed efficiently. 3. Lattice girder provides a good bond strength for shotcrete, which makes the composite structure of lattice girder and shotcrete behave monolithic, and therefore, the rock load can be supported effectively by the lattice girder system, This paper presents the results from a model wall test, a strength test for shotcrete shot on the model wall and a strength test for the bond between lattice girder and shotcrete. These tests proved that lattice-girder system is superior to H-shaped steel-set system concerning the shotcrete rebound rate, the developed shotcrete strength and the adhesion characteristics.

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Experimental Construction of Polyamide Fiber Reinforced Shotcrete Technology (다발형 폴리아미드섬유 보강 숏크리트 현장 적용성 평가)

  • Yoon, Ji-Hyun;Jeon, Joong-Kyu;Jeon, Chan-Ki;Lee, Soo-Choul
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.7 no.2
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    • pp.78-83
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    • 2012
  • Steel fiber reinforced shotcrete in tunneling construction has some problems in terms of constructability, durability and lots of rebound wastage. In order to resolve these problems, this pater proposes polyamide fiber reinforced shotcrete technology. And this paper presents the results of experimental construction of the polyamide fiber reinforced shotcrete technology. The results of the study are as follows. 1. The polyamide fiber reinforced shotcrete suggested in this paper shows outstanding mechanical performance that meets various Korean tunnel construction design criteria. 2. In addition, the results of experimental constructions show that the polyamide fiber reinforced shotcrete creates less rebound and wasted product than the steel fiber reinforced shotcrete. Based on the above results, it is concluded that the polyamide fiber reinforced shotcrete technology can be used as economical and environmentally friendly construction of tunnel.

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A Study on Field Testing Methods for the Shotcrete Quality Control of Large Underground Spaces (지하 대공간 숏크리트 품질관리를 위한 현장강도 시험기술에 관한 연구)

  • Chang, Seok-Bue;Lee, Soung-Woo;Hong, Eui-Joon;Moon, Sang-Jo
    • Tunnel and Underground Space
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    • v.16 no.5 s.64
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    • pp.405-412
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    • 2006
  • It is well known that shotcrete is the most important support member for the construction of large underground spaces. Generally, the strength of the field shotcrete is heavily dependent on the field mixing and spraying conditions so that it is different from the strength of the shotcrete mixed in laboratories. As a support member, the early strength of shotcrete unlike concrete is very important to the initial stabilization of the underground spaces. Therefore, the field methods to efficiently test the early strength of shotcrete have been highly required. This paper aimed to verify the pneumatic pin penetration test and the point load test for measuring the early strength of the field shotcrete. As a result of the experiments through a series of uniaxial compression, pin penetration, and point load tests for the range of the early shotcrete strength, two equations to estimate reliably the uniaxial compressive strength by the pin penetration and the point load tests were acquired.

The Strength and Environmental Friendly Characteristics of Non-chemical Accelerating Shotcrete (비약액계 급결성 숏크리트재의 강도특성과 친환경성)

  • Chun, Byungsik;Park, Dukhyum;Kang, Hyoungnam;Do, Jongnam
    • Journal of the Korean GEO-environmental Society
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    • v.9 no.5
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    • pp.29-36
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    • 2008
  • The shotcrete is a NATM technique as a major tunnel support for ground stability after tunnel excavation. Instead of a general concrete lining method, it is a trend for curtail of construction periods and reduction of construction expenses that required to use of the permanent shotcrete lining. This high-strength shotcrete is required to use as a permanent shotcrete lining. This brought out the solution of environmental pollution and harmfulness to human. Accordingly, in this study specimens for strength measurement were made to develop shotcrete possible to develop materials in early with cement mineral accelerator as NATM method construction. It was compared with existing shotcrete material, unconfined compression test, flexural strength test, antiwashout underwater test were experimented. The fish poison test was experimented to evaluate an influence of environment. As a results of the test, unconfined compressive strength and flexural strength were equivalent with 28-curing day strength of existing material. An antiwashout of research subject material was revealed excellently in antiwashout Underwater test. As a results of the fish poison, an evaluation research subject material was founded more environmentally friendly than existing shotcrete.

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Practical Application of Fine Particle Cement for Shotcrete in Cold Weather (동절기 Shotcrete 시공을 위한 미립자 시멘트의 활용)

  • Kim, Kyoung-Min;Hwang, In-Sung;Kim, Sung-Soo;Han, Min-Cheol;Han, Cheon-Goo
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.04a
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    • pp.997-1000
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    • 2008
  • Strength development of concrete subjected to cold weather is generally delayed due to its low temperature. In case of soil nailing method, it is necessary to apply the shotcrete. However, the shotcrete placement under low temperature experiences retardation of strength development due to delayed hydration reaction. Therefore, in this paper, the use of fine particle cement which is produced through particle classification in cement manufacturing process, is discussed to enhance the strength development of the shotcrete under low temperature. According to the results, the concrete containing 100% of fine particle cement had excellent strength development even at $-9^{\circ}C$ of temperature and at 5days, it reached design strength with PE film curing. It is thought that more than 70% of fine particle cement can secure required strength of the shotcrete even at low temperature condition.

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Application of New Type Accelerator for High Quality Shotcrete (고품질 숏크리트 개발을 위한 새로운 급결제 적용)

  • Park, Hae-Geun;Lee, Myeong-Sub;Kim, Jea-Kwon;Jung, Myung-Keun
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.4 no.1
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    • pp.45-55
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    • 2002
  • From the early 1980's, the New Austrian Tunnelling Method (NATM) has been developed as one of the standard tunnelling methods in Korea. Approximately 10 years ago, wet-mix shotcrete with sodium silicate (waterglass) accelerator was introduced and widely used to tunnel lining and underground support. However, this accelerator had some disadvantages due to the decrease of long-term strength compared to plain concrete (without accelerator) and low quality of the hardened shotcrete. In order to compensate for these disadvantages, recently developed alkali-free accelerator has been successfully demonstrated in numerous projects and applications as a new material to make tunnels more durable and safer. An experimental investigation was carried out in order to verify the strength behavior of wet-mix Steel Fiber Reinforced Shotcrete (SFRS) with alkali-free accelerator. Compressive strength, flexural strength, and flexural toughness were measured by testing specimens extracted from the shotcrete panels. From the results, wet-mix SFRS with alkali-free accelerator exhibited excellent strength improvement compared to the conventional shotcrete accelerator.

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