• 제목/요약/키워드: shot peening

검색결과 187건 처리시간 0.021초

쇼트피이닝 가공된 스프링강의 고온 피로균열진전 평가 (A Study on the Shot Peening on the High Temperature Fatigue Crack Propagation)

  • 박경동;정찬기;하경준
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2001년도 추계학술대회 논문집
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    • pp.264-268
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    • 2001
  • In this study, CT specimens were prepared from spring steel(SUP9) processed shot peening which was room temperature, low temperature and high temperature experiment. And we got the following characteristics from fatigue crack growth test carried out in the environment of room, and high temperature at $25^{\circ}C,\; 50^{\circ}C, \;100^{\circ}C,\; 150^{\circ}C,\; and\; 180^{\circ}C$ in the range of stress ratio of 0.05 by means of opening mode displacement. The threshold stress intensity factor range $\DeltaK_{th}$ in the early stage of fatigue crack growth (Region I ) and stress intensity factor range $\Delta$K in the stable of fatigue crack growth (Region II) was decreased in proportion to descend temperature. It assumed that the fatigue resistance characteristics and fracture strength at low temperature and high temperature is considerable higher than that of room temperature in the early stage and stable of fatigue crack growth region.

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용접부 응력부식균열 방지를 위한 쇼트피닝 효과의 유한요소 해석 (FEM Analysis of Effect of Shot Peening for Stress Corrosion Cracking at Welded Part)

  • 남기우;안석환
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2004년도 학술대회지
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    • pp.239-241
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    • 2004
  • Stress intensity factor of semi-circular crack front was calculated by FEM, and also allowable crack size which doesn‘t break out the fracture by SCC in residual stress field of STS materials. Allowable crack size was increased with compressive residual stress provided by shot peening on material surface, and with magnitude of compressive residual stress for depth direction.

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승용차 코일 스프링의 부식피로강도 평가(II);쇼트피닝에 의한 잔류응력의 영향 (Evaluation of Corrosion Fatigue Strength of the Automobile's Coil Spring;Effect of Residual Stress by Shot Peening)

  • 이규영;배동호;박순철;정원욱
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2004년도 춘계학술대회
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    • pp.102-107
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    • 2004
  • Suspension part should have enough endurance during its lifetime to protect passenger. Therefore, the coil spring is one of the major suspension part of an automobile. Corrosion fatigue strength of the coil spring depends on many factors including mechanical and environmental properties. In this paper, residual stresses by shot peening was analyzed using finite element analysis and evaluated its effect on corrosion fatigue strength.

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숏피닝 가공재의 저온 피로 강도 평가 (An Evaluation on the Fatigue Strength Characteristics for the Shot Peening Spring Steel at Low Temperature)

  • 박경동;권오헌
    • 한국안전학회지
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    • 제18권3호
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    • pp.1-7
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    • 2003
  • In this study, CT specimens were prepared from spring steel(SPS5) processed shot peening. The fatigue crack growth tests were carried out in the environment of the room temperature md low temperature at $25^{\circ}C$, $-30^{\circ}C$, $-50^{\circ}C$, $-70^{\circ}C$ $-100^{\circ}C$ and $-150^{\circ}C$ in the range of stress ratio of 0.05 by means of opening mode displacement. The threshold stress intensity factor range ΔKth in the early stage of fatigue crack growth (Region I) and stress intensity factor range $\Delta$K in the stable of fatigue crack growth (Region II) were decreased in proportion to descend temperature. It was shown that the fatigue resistance characteristics and fracture strength at low temperature are considerable higher than those of mom temperature in the early stage and stable of fatigue crack growth region.

해양구조용강의 피로거동에 관한 연구 (A Study on Shot peening on Fatigue Crack Growth Property for Marine Structural Steel)

  • 박경동;하경준
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2003년도 춘계학술대회 논문집
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    • pp.313-318
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    • 2003
  • The development of new materials with light weight and high strength has become vital to the machinery, aircraft and auto industries. However, there are a lot of problems with developing such materials that require expensive tools, and a great deal of time and effort. Therefore, the improvement of fatigue strength and fatigue life are mainly focused on by adopting residual stress(in this thesis). The compressive residual stress was imposed on the surface according to each shot velocity(57, 70, 83, 96 m/sec) based on Shot-peening, which is the method of improving fatigue lift: and strength. By using the methods mentioned above, I arrived at the following conclusions 1. The fatigue crack growth rate(da/dN) of the Shot-peened material was lower than that of the Un-peened material. And in stage I, ${\Delta}K_{th}$, the threshold stress intensity factor, of the shot-peen processed material is high in critical parts unlike the Un-peened material. Also m, fatigue crack growth exponent and number of cycle of the Shot-peened material was higher than that of the Un-peened material. That is concluded from effect of da/dN. 2. Fatigue life shows more improvement in the Shot-peened material than in the Un-peened material. And compressive residual stress of surface on the Shot-peen processed operate resistance force of fatigue crack propagation.

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가속수명시험법을 이용한 쇼트피닝가공 금속의 피로수명예측 (Fatigue Life Estimation of Shot Peened Metal Using Accelerated Life Testing)

  • 강진식;남지헌;이재헌;정성균
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2004년도 추계학술대회
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    • pp.184-189
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    • 2004
  • Shot peening process is used as one of the various kinds of techniques to improve the fatigue properties. However, to obtain fatigue properties of metal materials, many efforts and time are needed. Because the fatigue life of shot peened metals increases highly. In this paper, fatigue properties of shot peened Al 7075-T6 are estimated using the fundamental of accelerated life test to reduce the experimental. Experimental results show that the estimated life data almost agree with actual rotary bending fatigue test data within 7% error.

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경사충돌 피닝잔류응력에 미치는 해석인자의 영향 및 소성숏이 포함된 3차원 유한요소모델 (3D FE Model with FEA Factors and Plastic Shots for Residual Stress Under Oblique Shot Peening)

  • 이배화;김태형;이형일
    • 대한기계학회논문집A
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    • 제34권3호
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    • pp.323-331
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    • 2010
  • 본 연구에서는 경사충돌시 피닝잔류응력 평가를 위해 3 차원 유한요소해석모델을 제안한다. 단일경사 충돌 해석모델을 이용해 Rayleigh 재료감쇠, 동적마찰 그리고 재료의 변형률 속도에 대한 영향을 알아 보고 이를 통합하여 피닝잔류응력 유일해를 얻는다. 숏볼은 변형을 고려한 소성숏을 포함한 해석 모델이며, 다중숏 경사충돌해석으로 확장한다. 다중경사충돌 해석모델은 단일경사충돌 연구를 통해 결정된 통합된 피닝인자들을 반영했고, 숏볼은 소성숏을 사용하였다. XRD 실험해와 비교시, 강체 및 탄성숏 해석모델에서 얻어진 해석해에 비해 소성숏 모델의 해석해가 실험해에 매우 근접하다. 이로부터 다양한 투사각을 갖는 3 차원 유한요소해석모델의 유효성을 확인하였다. 궁극적으로 제안된 해석모델은 실제 피닝현상을 충분히 반영하기 위한 다중숏 경사충돌해석연구의 초석이 될 것이다.

현가장치재의 피로수명향상 공법개발에 관한 연구 (A Study of Development Methods of Fatigue Life Improvement for the Suspension Material)

  • 박경동;정찬기
    • 한국자동차공학회논문집
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    • 제12권1호
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    • pp.196-202
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    • 2004
  • The development of new materials with light weight and high strength has become vital to the machinery, aircraft and auto industries. However, there are a lot of problems with developing such materials that require expensive tools, and a great deal of time and effort. Therefore, the improvement of fatigue strength and fatigue life are mainly focused on adopting residual stress(in this thesis). The compressive residual stress was imposed on the surface according to each shot velocity(57, 70, 83, 96 m/sec) based on Shot-peening, which is the method of improving fatigue life and strength. By using the methods mentioned above, the following conclusions have been drawn. 1. The fatigue crack growth rate(da/dN) of the Shot-peened material was lower than that of the Un-peened material. And in stage I, ΔKth, the threshold stress intensity factor, of the shot-peen processed material is high in critical parts unlike the Un-peened material. Also m, fatigue crack growth exponent and number of cycle of the Shot-peened material was higher than that of the Un-peened material. That is concluded from effect of da/dN. 2. Fatigue life shows more improvement in the Shot-peened material than in the Un-peened material. And compressive residual stress of surface on the Shot-peen processed operate resistance force of fatigue crack propagation.

초음파 나노표면개질을 적용한 궤도차량용 토션바 제조 및 재제조용 표면 개질기술에 관한 연구 (UNSM Surface Technology for Manufacturing and Remanufacturing Torsion Bars for Crawler Vehicles)

  • 서창민;편영식;조인호;백운봉
    • 한국해양공학회지
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    • 제25권6호
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    • pp.80-85
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    • 2011
  • The Ultrasonic Nanocrystal Surface Modification (UNSM) technology improves the fatigue life of a torsion bar by inducing compressive residual stress on the surface layer. The UNSM is applied to replace the presetting method and shot peening technology. The torsion bar must be changed periodically because of a lack of durability and a phenomenon related to the stress relaxation. The torsion fatigue test specimens were made of DIN17221 material, and the results showed that the fatigue life was 5 times more than under durability test conditions. A comparison test between the commercial vehicles' presetting method and shot peened torsion bar and the UNSM torsion bar showed that the UNSM could replace the presetting method and shot peening.

Effect of Drag Stages Surface Roughness on the Compression Ratio of a TMDP

  • Bianco, Alessandra Dal;Bonmassar, Luca
    • Applied Science and Convergence Technology
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    • 제25권6호
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    • pp.120-123
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    • 2016
  • The rotor of a turbomolecular drag pump is generally made of an aluminum alloy. Its surface finish is affected by various processes that the rotor itself undergoes during the manufacturing phase. The impact of different surface finishes on the pumping performances of a turbomolecular pump has been mainly investigated by Sawada et al [1]. The present work aims to broaden the previous bibliographic study to the drag stages of a turbomolecular pump by testing the impact of different surface finishes on the compression ratio of the pump. Experimental tests have been made focusing on two processes: the corundum sandblasting and the glass microspheres shot-peening. Both the processes flatten and/or physically remove EDM melted spheres; in particular, blasted surfaces obtained by glass shot-peening are generally smoother than surfaces obtained by corundum sandblasting. In order to characterize the surface texture left by such processes, preliminary surface roughness measurements have been made on the drag rotor disks of several pumps. The experimental tests conducted on both sandblasted and shot-peened rotors confirms previous results obtained on the turbo stages by Sawada et al. [1], showing that the average roughness of the surface has an impact on the compression ratio of the pump; in particular, an increment in the surface roughness causes a corresponding increment in the compression ratio of the pump and vice versa. For the tested pumps, the higher surface roughness gives a factor of increment of about 2 on the measured hydrogen maximum compression ratio of the pump.