• Title/Summary/Keyword: shield tunnel

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Manufacturing of an earth pressure balanced shield TBM cutterhead for a subsea discharge tunnel and its field performance analysis (해저 배출관로 건설을 위한 토압식 쉴드TBM 커터헤드의 설계·제작 및 현장 굴진성능의 분석)

  • Bae, Gyu-Jin;Chang, Soo-Ho;Park, Young-Taek;Choi, Soon-Wook;Lee, Gyu-Phil;Kwon, Jun-Yong;Han, Kyoung-Tae
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.16 no.2
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    • pp.161-172
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    • 2014
  • An earth pressure balanced shield TBM with the diameter of 4.4 m was designed and manufactured for a subsea discharge tunnel excavation. Its cutterhead was designed to be optimized for the strongest rock mass condition in the tunnel alignment, and then the applicability of the refurbished shield TBM was validated for its maximum capacity. Especially, the maximum cutter penetration depth for the strongest rock mass condition should be kept to be below 7 mm/rev in order to satisfy the allowable capacities of the shield TBM. From the analysis of TBM advance data, approximately 95% of field data showed the cutter penetration depth below 7 mm/rev. In addition, it was certified that the acting forces of every disc cutter, TBM thrust and torque during TBM driving were within the allowable capacities of the shield TBM and its disc cutters. When real acting forces of the disc cutters in the field were compared with those predicted by the CSM model, they showed the close relationships with each other even though the predictions by the CSM model were approximately 22~25% higher than field data.

Analysis and structural behavior of shield tunnel lining segment (쉴드터널 라이닝 세그멘트의 해석과 거동 특성)

  • Jung, Du-Hwoe;Lee, Hwan-Woo;Kim, Gwan-Soo
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.9 no.1
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    • pp.37-47
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    • 2007
  • The shield tunneling method has been increasingly employed to minimize environmental damages and civil complaints in the populated and developed area. A lining segment, which is a main structure of the shield tunnel, consists of joints. Conventional foreign and domestic design data have been commonly used for design practices without a specific verification of structural analysis models, design load, and the effect of soil characteristics on the performance of lining segment. In this study, the suitability of existing analytic models used for the design of shield tunnel lining segment has been evaluated through a comparison between analytical and numerical solutions. Based on the evaluation of their suitability performed in the study, a full-circumferential beam jointed spring model (1R-S0) is proposed for design practices by considering user's convenience, the applicability of field conditions and the accuracy of analysis result. By using the proposed model, the parameter analysis was performed to investigate the effects of joint stiffness, ground rigidity, joint distribution and the number of joints on the behavior of lining segment. Parameters considered in the investigation have been appeared to affect the behavior of lining segment. Among those parameters, joint stiffness has been appeared to have the most significant effect on the bending moment and displacement of lining segment.

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A study on the optimal reinforcement area for excavation of a small cross-section shield TBM tunnel in fault fracture zone through parameter analysis (매개변수 분석을 통한 단층파쇄대의 소단면 쉴드 TBM 터널 굴착 시 최적 보강영역 연구)

  • Kang, Byung-Yun;Park, Hyung Keun;Cha, Jae-Hoon;Kim, Young-Jin
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.22 no.3
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    • pp.261-275
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    • 2020
  • When excavating a small cross-section tunnel in a fault fracture zone using the shield TBM method, there is a high possibility of excessive convergence and collapse. Appropriate ground reinforcement is required to minimize construction cost loss and trouble due to a fault fracture zone. In this study, the optimal reinforcement area was suggested and the surrounding ground behavior was investigated through numerical analysis using MIDAS GTS NX (Ver. 280). For the parameters, the width of the fault fracture zone, the existence of fault gouge, and the groundwater level and depth of cover were applied. As a result, when there is not fault gouge, the convergence and ground settlement are satisfied the standard when applying ground reinforcement by up to 0.5D. And, due to the high permeability coefficient, it is judged that it is necessary to apply 0.5D reinforcement. There is a fault gouge, it was possible to secure stability when applying ground reinforcement between the entire fault fracture zone from the top of the tunnel to 0.5D. And, because the groundwater discharge occurred within the standard value due to the fault gouge, reinforcement was unnecessary.

Fire Resistance Performance of Precast Segmental Concrete Lining for Shield Tunnel (쉴드 터널용 프리캐스트 세그먼트 콘크리트 라이닝의 내화성능)

  • Han, Byung-Chan;Harada, kazunori;Kwon, Young-Jin;Kim, Yun Yong
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.34 no.1
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    • pp.95-105
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    • 2014
  • Reinforced concrete (RC) shield tunnel lining must be designed for fireproof performance because the lining is sometimes exposed to very high temperature due to traffic accidents. Both experimental and numerical studies are carried out to evaluate fire resistance performance of precast RC tunnel lining systems. In the experimental studies, six full-scale precast RC tunnel segments are exposed to fire in order to examine the influence of various parameters on the fire resistance performance of precast RC tunnel lining. We used the temperature curve of the RABT criteria, which are severe conditions of fire temperatures. The fire test showed that the explosive spalling was not observed by substituting concrete to PP fiber reinforced concrete. A transient heat flow analysis was carried out in consideration of the material properties that change with temperature, and the results showed good agreement with the test results.

A Experimental Study on the Structural Performance of Precast Bracket under Precast Road Deck Slab of Double Deck Tunnel (복층터널에서 도로용 중간슬래브와 연결되는 조립식 브라켓의 구조성능에 관한 실험연구)

  • Kim, Bo Yeon;Lee, Doo Sung;Kim, Tae Kyun;Kim, Young Jin
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.37 no.4
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    • pp.647-657
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    • 2017
  • The main purpose of this study is to investigate the static & dynamic behavior of a precast bracket under precast road deck slab of double deck tunnel. In order to improve the construction speed, the field prefabricated bracket to connect the intermediate slab to the precast shield tunnel lining structure has been developed in the 'SPC (Steel Precast Concrete) bracket'. The experiments were performed for the full scale model in order to evaluate the performance of the 'SPC bracket', the structural stability was verified through the FEM analysis. The result of static loading test, no deformations or cracks of the bracket undergo the ultimate load was investigated. In addition, no pulling or deformation of the chemical anchor for fixing the bracket was measured. As a result of dynamic loading test, it was investigated that there is no problem in the chemical anchor for fixing the bracket. FEM analysis showed similar behavior to static load test and it was determined that there is no problem in serviceability and structural safety.

A study on the selection of optimal cross section according to the ventilation system in TBM road tunnels (TBM 도로터널의 환기방식에 따른 최적단면 선정에 관한 연구)

  • Lee, Ho-Keun;Kang, Hyun-Wook;Kim, Hyun-Soo;Kim, Hong-Moon
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.15 no.2
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    • pp.135-148
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    • 2013
  • Recently, road tunnels have become longer and the plans for long and deep road tunnel have been underway in urban areas. These long and deep tunnel excavations include NATM and TBM. Shield TBM is applied to around 80% of traffic tunnels in Europe, and approximately 30% of them in other developed countries. However, as much of equipment is imported from foreign countries at high prices and distribution rate of TBM tunnel is considerably low in Korea, NATM excavation method is commonly used. To increase TBM tunnel, it is necessary to do assure economic feasibility with the supply-demand of TBM equipment. For this, the selection of standardized TBM diameter is urgently needed. Therefore, the study aims to estimate the standardized optimum section properties of TBM by examining TBM excavation cross section utilization depending on the volume of traffic, the number of lane and its cross-section type(single or double deck), and ventilation system.

Face stability analysis of large-diameter underwater shield tunnel in soft-hard uneven strata under fluid-solid coupling

  • Shanglong Zhang;Xuansheng Cheng;Xinhai Zhou;Yue Sun
    • Geomechanics and Engineering
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    • v.32 no.2
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    • pp.145-157
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    • 2023
  • This paper aims at investigating the face stability of large-diameter underwater shield tunnels considering seepage in soft-hard uneven strata. Using the kinematic approach of limit upper-bound analysis, the analytical solution of limit supporting pressure on the tunnel face considering seepage was obtained based on a logarithmic spiral collapsed body in uneven strata. The stability analysis method of the excavation face with different soft- and hard-stratum ratios was explored and validated. Moreover, the effects of water level and burial depth on tunnel face stability were discussed. The results show the effect of seepage on the excavation face stability can be accounted as the seepage force on the excavation face and the seepage force of pore water in instability body. When the thickness ratio of hard soil layer within the excavation face exceeds 1/6D, the interface of the soft and hard soil layer can be placed at tunnel axis during stability analysis. The reliability of the analytical solution of the limit supporting pressure is validated by numerical method and literature methods. The increase of water level causes the instability of upper soft soil layer firstly due to the higher seepage force. With the rise of burial depth, the horizontal displacement of the upper soft soil decreases and the limit supporting pressure changes little because of soil arching effect.

A study on the risk and settlement evaluation of a shield TBM excavated in soft marine sedimentary soils (해저 연약 퇴적층 지반 쉴드 TBM 위험요인 평가 및 장비 침하에 관한 연구)

  • You, Kwang-Ho;Park, Chi-Myeon
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.18 no.4
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    • pp.355-364
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    • 2016
  • Recently, a 3,250 meter-long tunnel was constructed beneath the sea bed formed of composite sedimentary soils to transport reusable waste heat gas of industrial complex in the west coast of Korea. Some risks such as machine settlement always exist due to the uncertainties of geological and construction factors during the subsea shield TBM tunnelling. In this construction site, the deviation of tunnel alignment caused by shield TBM settlement was occurred during excavation. It was examined that the lack of bearing capacity of soft clay was a main cause. This paper evaluates the risk of shield TBM tunnelling considering the ground conditions. Correlation between machine settlement and its advance rate was evaluated through the analytical equation in which bearing capacity is considered and a 3-D numerical analysis which can simulate the TBM advance condition (in other words, the dynamic condition). It was found out that a shield TBM could settle due to the insufficient bearing capacity of soft clay layers. In order to prevent such the problem, the best advance rate proper to the ground characteristics is needed to be applied. In the ground conditions of the section of interest, it was turned out that if the shield TBM advance rate was maintained between 35 mm/min and 40 mm/min, the machine settlement could be avoided.

A study on the establishment of domestic criteria through analysis of shield TBM requirements in overseas ITB (Invitation to Bid) (해외 쉴드TBM 입찰안내서 분석을 통한 국내 발주 기준 정립에 관한 연구)

  • Kim, Ki-Hwan;Kim, Hyouk;Mun, Cheol-Hwa;Kim, Young-Hyu;Kim, Dong-Ho;Lee, Jae-Yong
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.19 no.6
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    • pp.985-997
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    • 2017
  • In many countries, most of the tunneling works have been ordered by the shield TBM, and also Korean companies are actively bidding and execute in this project. In case of Korea, refurbished machines are mainly using in power cable, gas pipelines, and water and sewage tunnel. Also in metro projects, shield TBM of over diameter 7m is required mainly by using brand new machine. Since the shield TBM is not easy to change once it is produced, it is necessary for the client to provide sufficient information on the production conditions so as to satisfy various characteristics of the construction. In this study, to manufacturing optimal shield TBM, the Client's TBM requirements of tunnel construction in Hong Kong and UK was analyzed and compared with the domestic requirements. The results are expected to provide as client's guidelines for bidding stage and manufacturing for shield TBM tunneling in Korea in the future.

Study on selection and basic specifications design of shield TBM for power cable tunnels (터널식 전력구 쉴드TBM 선정 및 기본설계 사양 제시에 관한 연구)

  • Jung Joo Kim;Ji Yun Lee;Hee Hwan Ryu;Ju Hwan Jung;Suk Jae Lee;Du San Bae
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.25 no.3
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    • pp.201-220
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    • 2023
  • Power cable tunnels is one of the underground structures meant for electricity transmission and are constructed using shield TBM method when transitting across urban and subsea regions. With the increasing shaft depth for tunnels excavation when the shield TBM excavated the rock mass, the review of selecting closed-type shield TBM in rocks becomes necessary. A simplified shield TBM design method is also necessary based on conventional geotechnical survey results. In this respect, design method and related design program are developed based on combined results of full-scale tests, considerable amount of accumulated TBM data, and numerical simulation results. In order to validate the program results, excavation data of a completed power cable tunnel project are utilized. Thrust force, torque, and power of shield TBM specification are validated using Kernel density concept which estimates the population data. The robustness of design expertise is established through this research which will help in stable provision of electricity supply.