• Title/Summary/Keyword: shield construction

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Development of penetration rate prediction model using shield TBM excavation data (쉴드 TBM 현장 굴진데이터를 이용한 굴착속도 예측모델 개발)

  • La, You-Sung;Kim, Myung-In;Kim, Bumjoo
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.21 no.4
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    • pp.519-534
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    • 2019
  • Mechanized tunneling methods, including shield TBM, have been increasingly used for tunnel construction because of their relatively low vibration and noise levels as well as low risk of rock-falling accidents. In the excavation using the shield TBM, it is important to design penetration rate appropriately. In present study, both subsurface investigation data and shield TBM excavation data, produced for and during ${\bigcirc}{\bigcirc}{\sim}{\bigcirc}{\bigcirc}$ high-speed railway construction, were analyzed and used to compare with shield TBM penetration rates calculated using existing penetrating rate prediction models proposed by several foreign researchers. The correlation between thrust force per disk cutter and uniaxial compressive strength was also examined and, based on the correlation analysis, a simple prediction model for penetration rate was derived. The prediction results using the existing prediction models showed approximately error rates of 50~500%, whereas the results from the simple model proposed from this study showed an error rate of 15% in average. It may be said, therefore, that the proposed model has higher applicability for shield TBM construction in similar ground conditions.

Analysis on the behavior of shield TBM cable tunnel: The effect of the distance of backfill grout injection from the end of skin plate (뒷채움 주입 거리에 따른 전력구 쉴드 TBM 터널의 거동 특성 분석)

  • Cho, Won-Sub;Song, Ki-Il;Ryu, Hee-Hwan
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.16 no.2
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    • pp.213-224
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    • 2014
  • Recently, tunnelling with TBM is getting popular for the construction of cable tunnel in urban area. Mechanized tunnelling method using shield TBM has various advantages such as minimization of ground settlement and prevention of vibration induced by blasting that should be accompanied by conventional tunnelling. In Korea, earth pressure balance (EPB) type shield TBM has been mainly used. Despite the popularity of EPB shield TBM for cable tunnel construction, study on the mechanical behavior of cable tunnel driven by shield TBM is insufficient. Especially, the effect of backfill grout injection on the behavior of cable tunnel driven by shield TBM is investigated in this study. Tunnelling with shield TBM is simulated using 3D FEM. The distance of backfill grout injection from the end of shield skin varies. Sectional forces such as axial force, shear force and bending moment are monitored. Vertical displacement at the ground surface is measured. Futhermore, the relation between volume loss and the distance of backfill grout injection from the end of skin plate is derived. Based on the stability analysis with the results obtained from the numerical analysis, the most appropriate injection distance can be obtained.

A study on Gap Parameter and Influence Area of Ground Settlement Using Back Analysis Constructed by Shield TBM with Shallow Depth (천층터널 쉴드TBM에서 역해석을 이용한 Gap Parameter 및 지표침하 영향범위에 대한 연구)

  • Koh, Sung-Yil;Kwon, Sung-Ju;Hwang, Chang-Hee;Kim, Sang-In;Choo, Seok-Yeon
    • Proceedings of the KSR Conference
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    • 2011.05a
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    • pp.1509-1518
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    • 2011
  • Shield TBM tunneling method has been getting the spotlight for urban tunneling. It can be minimized the civil complaint during construction and possible safe tunneling. But the settlement has occurred inevitably due to characteristics of shield TBM equipment. For this reason, the civil complaint can occur in urban areas when tunnel with shallow depth passes through neighboring building or residential area. In this study, the occurrence factors of settlement according to shield TBM tunneling and the tendency of ground settlement by strata condition had analyzed. It is suggested that the practical settlement estimation method and minimizing method of ground settlement under simultaneous backfill grouting condition through measurement results and back analysis data using gap parameter.

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Net Penetration Rate of a Large Diameter Shield TBM in Hard Rock (대구경 Shield TBM의 암반층 굴착속도)

  • 박철환;송원경;신중호;천대성
    • Proceedings of the Korean Society for Rock Mechanics Conference
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    • 2001.10a
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    • pp.115-120
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    • 2001
  • In No. 1 tunnel for Kwnagju urban subway construction, net penetration rate of the shield TBM was analyzed. This tunnel of 540 m length is located in soil layers at starting and in hard rocks such as amphibolite and granitic gneiss at ending with 84 m length. The net penetration rate was dropped down to 2∼11 cm/hr in rock while 50∼80 cm/hr in soil. Theoretical penetration rate is analyzed in conditions of machine and rock in order to compare the actual net penetration rate. The relationships between net penetration rate and thrust force is also investigated in this report.

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Manufacturing of an earth pressure balanced shield TBM cutterhead for a subsea discharge tunnel and its field performance analysis (해저 배출관로 건설을 위한 토압식 쉴드TBM 커터헤드의 설계·제작 및 현장 굴진성능의 분석)

  • Bae, Gyu-Jin;Chang, Soo-Ho;Park, Young-Taek;Choi, Soon-Wook;Lee, Gyu-Phil;Kwon, Jun-Yong;Han, Kyoung-Tae
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.16 no.2
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    • pp.161-172
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    • 2014
  • An earth pressure balanced shield TBM with the diameter of 4.4 m was designed and manufactured for a subsea discharge tunnel excavation. Its cutterhead was designed to be optimized for the strongest rock mass condition in the tunnel alignment, and then the applicability of the refurbished shield TBM was validated for its maximum capacity. Especially, the maximum cutter penetration depth for the strongest rock mass condition should be kept to be below 7 mm/rev in order to satisfy the allowable capacities of the shield TBM. From the analysis of TBM advance data, approximately 95% of field data showed the cutter penetration depth below 7 mm/rev. In addition, it was certified that the acting forces of every disc cutter, TBM thrust and torque during TBM driving were within the allowable capacities of the shield TBM and its disc cutters. When real acting forces of the disc cutters in the field were compared with those predicted by the CSM model, they showed the close relationships with each other even though the predictions by the CSM model were approximately 22~25% higher than field data.

Case study on design and construction for cross-connection tunnel using large steel pipe thrust method in soil twin shield tunnels underneath airport (공항하부 토사 병설 쉴드터널에서 대구경 강관추진에 의한 횡갱 설계/시공사례 연구)

  • Ahn, Chang-Yoon;Park, Duhee
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.23 no.5
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    • pp.325-337
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    • 2021
  • On the road and rail tunnels, the evacuation pathway and facilities such as smoke-control and fire suppression system are essential in tunnel fire. In the long twin tunnels, the cross-connection tunnel is usually designed to evacuate from the tunnel where the fire broke out to the other tunnel. In twin shield tunnels, the segment lining has to be demolished to construct the cross-connection tunnel. Considering the modern shield TBM is mostly the closed chamber type, the exposure of underground soil induced by removal of steel segment lining is the most danger construction step in the shield tunnel construction. This case study introduces the excavation method using the thrust of large steel pipe and reviews the measured data after the construction. The large steel pipe thrust method for the cross-connection tunnel can stabilize the excavated face with the two mechanisms. Firstly, the soil in front of excavated face is cylindrically pre-supported by the large steel pipe. Secondly, the excavated face is supported by the plugging effect caused by the soil pressed into the steel pipe. It was reviewed that the large steel pipe thrust method in the cross-connection tunnel is enough to secure the construct ability and stability in soil from the measurement results about the deformation and stress of steel pipe.

A Case Study of Delay Analysis for E.P.B Shield TBM Method in Construction Site (E.P.B(Earth Pressure Balance) Shield TBM 공사의 공기지연 사례연구)

  • Kwak, Jun-Hwan;Park, Hyung-Keun
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.29 no.6D
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    • pp.737-743
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    • 2009
  • Shield TBM, since it was employed for Suyoungman Bay riverbed tunnel of Busan Subway in 2000,has been increasingly adopted in Korea, and in line with growing popularity, the study on Shield TBM has been expanded. However the studies mostly focus on ground condition in a bid to estimate the advancement rate and develop the model for calculating the excavation efficiency, whereas the efforts to analyze the cause of delay and to develop the improvement measures have been neglected. Thus the studies were mostly intended to analyze the schedule slippage focusing on ground conditions, while the study on schedule behind due to equipment itself and related facilities have yet to be attempted in earnest. This study hence was aimed at evaluating the troubles and schedule slippage caused by mechanical elements such as shield TBM equipment and tools and ground conditions, making use of FMEA approach so as to analyze the risk of schedule delay by such elements, thereby proposing the preventive measures to deal with high-risk factors. So, this study suggest the solution to highly ranked trouble factor for the purpose of enhance the efficiency on Shield TBM.

A Intercomparison on the estimating shield TBM tunnel face pressure through analytical and numerical analysis (이론해와 수치해석적 검토를 통한 쉴드TBM 막장압 산정 결과 상호비교)

  • Jun, Gy-Chan;Kim, Dong-Hyun
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.18 no.3
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    • pp.273-282
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    • 2016
  • This study estimates tunnel face pressure through existing 8 analytical equations and 3D numerical analysis, and compares and examines it. In general, the estimating tunnel face pressure of domestic shield TBM has been examined by a method according to analytical equation and empirical method, but numerical analysis is combined in a section passing complicated stratigraphic condition and special soil condition. Therefore, the researcher is to find a reliable method to examine of tunnel face pressure by confirming a correlation between tunnel face pressure estimated by equation and tunnel face pressure estimated by numerical analysis program. When tunnel face pressure is estimated, both analytical equation and numerical analysis were identically examined in soil conditions such as sandy soil and cohesive soil. In addition, existing analytical equation is used as equation, and 3D analysis copying construction process and shield tunnel as numerical analysis.