• Title/Summary/Keyword: shield construction

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Shield TBM trouble cases review and parameter study for the cause analysis (쉴드 TBM 트러블 사례 및 매개변수 연구를 통한 원인 분석)

  • Koh, Sungyil;La, You-Sung;Kim, Bumjoo
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.22 no.2
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    • pp.197-217
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    • 2020
  • Shield TBM tunneling, used in the construction of Seoul subway line 7 and line 9, has been well known as a very efficient, as well as safe, tunneling method. Although the Shield TBM method has been known to be effectively used in poor ground conditions, a number of troubles have occurred during the use of the shield TBM, due to inappropriate machine selection, machine breakdown, and unpredicted ground conditions etc. In this study, several accidents and trouble cases occurred during excavation by Shield TBM, reported from Japan, were investigated. A series of numerical analysis was then performed to compare with the trouble cases and back-analysis results for the cause analysis. The lessons learned from the case studies are presented at the end.

Analysis of surface settlement troughs induced by twin shield tunnels in soil: A case study

  • Ahn, Chang-Yoon;Park, Duhee;Moon, Sung-Woo
    • Geomechanics and Engineering
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    • v.30 no.4
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    • pp.325-336
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    • 2022
  • This paper analyzes the ground surface settlements induced by side-by-side twin shield tunnels bored in sedimentary soils, which primarily consist of sand with clay strata above the tunnel crown. The measurements were obtained during the construction of twin tunnels underneath the Incheon International Airport (IIA) located in Korea. The measured surface settlement troughs are approximated with Gaussian functions. The trough width parameters i and K of the settlement troughs produced by the first and second tunnel passings are determined, along with those for the total settlement trough. The surface settlement troughs produced by the first shield passing are reasonably represented by a symmetric Gaussian curve. The surface settlement troughs induced by the second shield tunnel display marginal asymmetric shapes at selected sections. The total settlement troughs are fitted both with a shifted symmetric Gaussian function and the superposition method utilizing an asymmetric function for the incremental trough produced by the second tunnel. It is revealed that the superposition method does not always produce better fits with the total settlement. Instead, the shifted symmetric Gaussian function is overall demonstrated to provide more favorable agreements with the recordings. Therefore, the shifted symmetric Gaussian function is recommended to be used in the design for the prediction of the settlement in clays caused by twin tunneling considering the simplicity of the procedure compared with the superposition method. The amount of increase in the width parameter K for the twin tunnel relative to that for the single tunnel is quantified, which can be used for a preliminary estimate of the surface settlement in clay induced by twin shield tunnels.

Inspecting Stablity of DSM method with Grouting on Tunnel Face using Chamber Test and Numericlal Analysis (토조실험과 수치해석을 이용한 막장면 그라우팅 DSM공법의 안정성 검토)

  • Kim, Young-Uk;Park, Young-Bok;Kim, Li-Sak;Kim, Nak-Kyeong
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.3
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    • pp.677-683
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    • 2016
  • In urban areas, underground tunnel construction sites have spread widely to accommodate rapidly increasing traffic volume along with a high-degree economic growth. Earth tunneling might be adapted frequently for the underground space securing, and various tunneling methods have been developed to stabilize the tunnel face and crown. Among them, the DSM (divided shield method) is gaining popularity for its enhanced stability and construction efficiency. This method has its foundation from the Messer Shield method, which is one of the trenchless special tunneling methods. This study examined the effects of face reinforcement on construction the sequence through a large scale soil chamber test and numerical analyses. The chamber has a size of a 1/2 scale of the real tunnel. Surface settlements were measured according the tunneling process. Commercially available software, MIDAS GTS, was used for numerical analysis and its result was compared with the values obtained from the chamber test. The results of the study show that both settlements of the embanked soils and the stress of the tunnel girder are located within the safe criteria. Overall, this study provides basic data and the potential of using a reinforced tunnel face to enhance DSM applications.

A study on the discharge pipes wear of slurry shield TBM in rock strata (암반구간의 슬러리 쉴드 TBM의 버력운송 파이프 마모에 관한 연구)

  • Pak, Yeong Taek;Kim, Taek Kon;Ko, Tae Young
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.19 no.1
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    • pp.57-70
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    • 2017
  • In this study, we investigated the wear measurement methods for slurry pipe applied in the field of mining and oil sand industry and theoretical equations related to the prediction of wear in slurry pipe through literature review. Average daily wear rate and wear rate per excavated distance were determined from slurry discharge pipe thickness measurement data periodically measured at the actual slurry shield TBM site in Singapore. The wear rate of slurry pipe for Bukit Timah Granite was obtained. The wear rates for G (V) grade and mixed zone were 1.5 times higher than that of G (I) to G (IV) grade. Slurry pipe wear rate tends to increase in proportion to the slurry discharge velocity. The optimal slurry pipe replacement or rotation frequency can be estimated through the selection of the pipe wear rate considering geological condition and the reasonable pipe management thickness.

Study on the 3 dimensional numerical analysis method for shield TBM tunnel considering key factors (주요 영향요소를 고려한 쉴드TBM 터널 3차원 수치해석기법 연구)

  • Jun, Gy-chan;Kim, Dong-hyun
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.20 no.2
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    • pp.513-525
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    • 2018
  • A 3 dimensional numerical analysis for shield TBM tunnel should take into account various characteristics of the shield TBM excavation, such as gap, tail void, segment installation, and backfill injection. However, analysis method considering excavation characteristics are generally mixed with various method, resulting in concern of consistency and reliability degradation of the analytical results. In this paper, a parametric study is carried out by using actually measured ground settlement data on various methods that can be used for 3 dimensional numerical analysis of shield TBM tunneling. As a result, we have analyzed and arranged an analytical method to predict similarly the behavior of ground settlement and tunnel face pressure at the design stage. Skin plate pressure, backfill pressure and soil model have been identified as the most significant influences on the ground settlement. The grout pressure model is considered to be applicable when there is no volume loss information on the excavated ground, such as seabed tunnels, or when it is important to identify the behavior around a tunnel, such as surface settlement as well as face pressure. And it is considered that designers can use these guidelines as a base material to perform a reasonable 3 dimensional numerical analysis that reflects the ground conditions and the features of the shield TBM tunneling.

Effects of Mixing Fiber Types on Electromagnetic Wave Shielding Effectiveness of Mortar (혼입섬유에 따른 모르타르의 전자파 차폐 효과)

  • Kim, Young-Jun;Yi, Chongku
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2015.05a
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    • pp.150-151
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    • 2015
  • In this study, the electromagnetic shielding performance of mortar with different metal fiber, as part of the development of a electromagnetic shielding construction material, was measured according to KS C 0304. The results showed that the amorphous steel fibers can shield electromagnetic effectively than the oter conventional steel fibers. The superior performance of the amorphous steel fiber may be attributed its plate shape geometry.

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Electromagnetic Characteristics of High-temperature Superconducting Field Coil for a 1MW class Superconducting Motor (1MW급 초전도 모터용 고온초전도 계자코일의 전자기적 특성)

  • Baik, S.K.;Sohn, M.H.;Lee, J.D.;Lee, E.Y.;Kwon, Y.K.;Moon, T.S.;Park, H.J.;Kim, Y.C.;Park, G.S.
    • Proceedings of the KIEE Conference
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    • 2006.07b
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    • pp.661-662
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    • 2006
  • On the contrary of a conventional motor with very narrow air-gap, it is difficult to calculate the accurate magnetic field distribution and the performance of an air-cored superconducting motor by 2 dimensional analysis, which does not use high permeability material except outer machine shield. This paper aims to do analysis of magnetic field and force distribution from the 3 dimensional modelling of a 1MW class superconducting synchronous motor. Especially, the field coil composed of Bi-2223 high-temperature superconductor and the outer machine shield are modelled by finite element analysis software according to their structures and the self-inductance and Lorentz force are calculated based on the 3 dimensional magnetic field calculation.

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A study on the wear and replacement characteristics of the disc cutter through data analysis of the large diameter slurry shield TBM field (대구경 이수식 쉴드TBM 현장의 데이터 분석을 통한 디스크커터의 마모 및 교체 특성 연구)

  • Park, Jinsoo;Song, Ki-Il
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.24 no.1
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    • pp.57-78
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    • 2022
  • The disc cutter and cutterbit, which are the most important factors to increase the excavation efficiency of TBM, are key factors in the design and construction of the cutter head. The arrangement, spacing, number, size, and material of disc cutters suitable for the ground conditions determine the success or failure of TBM construction. The disc cutter, which is a representative consumable part in TBM construction, can cause enormous disruption to the construction cost as well as the construction cost unless accurate prediction of wear and replacement cycle is accompanied. Therefore, in this study, the method of calculating the replacement cycle of the disc cutter calculated at the time of design for the slurry shield TBM field, and the depth of wear and replacement location of the disc cutter that occurred during actual construction were compared by analyzing the field data. For a quantitative comparison, weathered soil/weathered rock, soft rock, and hard rock were classified according to the ground in the section showing constant excavation data, and the trajectory of circle was different depending on the location of the disc cutter, so it was compared and analyzed.

A Physical Model Test on Behavior of Shield-tunnel Lining according to Drain Conditions (배수조건에 따른 쉴드터널 라이닝의 거동연구를 위한 모형실험)

  • Choi, Gou-Moon;Yune, Chan-Young;Ma, Sang-Joon
    • Journal of the Korean Geotechnical Society
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    • v.30 no.5
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    • pp.55-65
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    • 2014
  • Most shield tunnels are designed based on the assumption of a undrained condition. But they are operated as drained tunnels in which underground water flows and passes through a drainage facility. Therefore, it is necessary that the drainage condition be considered in the shield tunnel design. In this research, new testing device which can simulate the underground tunnel located below ground water level, was developed. Total stress and pore water pressure were examined and an inflow water into an inner pipe was measured using the testing device. Test results showed that the total stress, which was the sum of effective stress and pore pressure, increased more in an undrained condition and an inflow water into an inner pipe was proportional to the water pressure but inversely proportional to the loading stress. Consequently, if the drainage is considered in the shield tunnel design, the more economical design can be expected because of the stress reduction of the lining.

Electrical Resistivity Imaging for Upper Layer of Shield TBM Tunnel Ceiling (쉴드 TBM터널 상부 지반 연약대 전기탐사)

  • Jung, Hyun-Key;Park, Chul-Hwan
    • Proceedings of the Korean Geotechical Society Conference
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    • 2005.03a
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    • pp.401-408
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    • 2005
  • Recently shield TBM tunnellings are being applied to subway construction in Korean cities. Generally these kinds of tunnellings have the problems in the stability of ground such as subsidence because urban subway is constructed in the shallow depth. A sinkhole occurred on the road just above the tunnel during tunneling in Kwangju, so a survey for upper layer of the tunnel was needed. But conventional Ground Probing Radar can't be applicable due to the presence of steel-mesh screen in the shield segment, so no existent geophysical method is applicable in this site. Because the outer surface of each shield segment is electrically insulated, dipole-dipole resistivity method which is popular in engineering site investigation, was tried to this survey for the first time. Specially manufactured flexible ring-type electrodes were installed into the grouting holes at an interval of 2.4 m on the ceiling. The K-Ohm II system which has been developed by KIGAM and tested successfully in many sites, was used in this site. The system consists of 1000Volt-1Ampere constant-current transmitter, optically isolated 24 bit sigma-delta A/D conversion receiver - maximum 12 channel simultaneous measurements, and graphical automatic acquisition software for easy data quality check in real time. Borehole camera logging with circular white LED lighting was also done to investigate the state of the layer. Measured resistivity data lack of some stations due to failing opening lids of holes, shows general high-low trend well. The dipole-dipole resistivity inversion results discriminate (1) one approximately 4 meter diameter cavity (grouted but incompletely hardened, so low resistivity - less than $30{\Omega}m$), (2) weak zone (100-200${\Omega}m$), and (3) hard zone (high resistivity - more than 1000${\Omega}m$) very well for the distance of 320 meters. The 2-D inversion neglects slight absolute 3-D effect, but we can get satisfactory and useful information. Acquired resistivity section and video tapes by borehole camera logging will be reserved and reused if some problem occurs in this site in the future.

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