• 제목/요약/키워드: sheets

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자동차용 냉간압연재의 원형 드로우비드 성형시 강판 재질별 마찰특성에 관한 연구 (Study on the Friction Characteristics of Various Panels in Circular Drawbead Forming of Cold Rolled Steels for Automotive Parts)

  • 김대현;이동활;김원태;문영훈
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2004년도 제5회 압연심포지엄 신 시장 개척을 위한 압연기술
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    • pp.83-90
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    • 2004
  • The drawbead is one of the most important factors in sheet metal forming for automotive parts. So clarifying the friction characteristics between sheets and drawbead is essential to improve the formability of sheet metal. Therefore in this study, drawbead friction test was performed at various panels(cold rolled steel sheets, galvanized steel sheets, electrogalvanized coating steel sheets, electrogalvanized Zn-Fe alloy steel sheets and aluminum alloy steel sheets). Circular shape bead has been used for the test. The results show that friction and drawing characteristics were mainly influenced by the nature of zinc coating.

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회전금형을 사용하는 AZ31 마그네슘 합금판재의 전기저항 표면마찰 스폿용접 (Electric Resistance Surface Friction Spot Welding Process of AZ31 Mg Alloy Sheets by Using Rotating Dies)

  • 김태현;;진인태
    • 소성∙가공
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    • 제27권3호
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    • pp.145-153
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    • 2018
  • Magnesium material could be widely used in the automotive industry because of its high strength to weight ratio, but the electric resistance spot welding process of magnesium sheets is difficult because of its low electric resistance and high thermal conduction and thermal expansion. For this reason, an electric resistance surface friction spot welding process using rotating dies is suggested for the spot welding of magnesium metal sheets. This welding method can be characterized by three heating methods: (1) electric resistance heating on contacted surface, (2) surface friction heating by rotating dies, and (3) thermal conduction heating from heated steel electrodes, for the fusion of metal at the interfacial zone between the two magnesium sheets. This welding process also has variables to explore, such as welding currents, diameters of the steel electrode, and rotating dies. It was found that the welding strength could reach industrial requirements by applying a welding current of 11.0kA, with steel electrodes of 12mm diameter, with rotating dies of 4.4 mm diameter, under the condition of a revolution speed of 1200rpm of rotating dies, for the surface friction spot welding process of AZ31 magnesium alloy sheets of 1.4mm thickness.

보수$\cdot$보강된 철근콘크리트 보의 휨 및 전단 거동에 관한 연구 (A Study on the Flexural and Shear Behavior of Repaired and Rehabilitated RC Beams)

  • 김태봉;이재범;류택은
    • 한국안전학회지
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    • 제14권1호
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    • pp.129-140
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    • 1999
  • This study presents test results of RC beams strengthened by steel plates, carbon fiber sheets(CFS) and aramid fiber sheets(AFS) for increasing flexural and shear resistance. The test was performed with different parameters including the type of strengthening materials, flexural-strengthening methods and shear-strengthening methods. In case of flexural test, RC beams are initially loaded to 70% of the ultimate flexural capacity and in case of shear test loaded to 60 or 80 percent of the ultimate shear capacity and subsequently reinforced with steel plates, CFS and AFS. Experimental data on strength, steel strain, deflection, and mode of failure of the reinforced beams were obtained, and comparisons between the different shear reinforced schemes and the non-strengthened control beams were made. The test results showed that damaged RC beams strengthened by steel plates, CFS and AFS have more improved the flexural and shear capacity. For the beams with external reinforcement by steel plates, aramid fiber sheets and carbon fiber sheets increases in ultimate strength of 4 to 21, 17 to 43 and 26 to 36 percent were respectively achieved. Initial load had small effect on strength after reinforcement, but an important influence on deflection. One sheet reinforced was stronger than two sheets reinforced but less deflected than two sheets reinforced.

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Characterization of Graphene Sheets Formed by the Reaction of Carbon Monoxide with Aluminum Sulfide

  • Yoon, Il-Sun;Kim, Chang-Duk;Min, Bong-Ki;Kim, Young-Ki;Kim, Bong-Soo;Jung, Woo-Sik
    • Bulletin of the Korean Chemical Society
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    • 제30권12호
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    • pp.3045-3048
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    • 2009
  • Graphene sheets formed by the reaction of carbon monoxide (CO) with aluminum sulfide ($Al_2S_3$) at reaction temperatures ${\leq}$ 800 $^{\circ}$ were characterized by X-ray diffraction (XRD), Raman spectroscopy, and high-resolution transmission electron microscopy (HRTEM). The graphene sheets, formed as CO was reduced to gaseous carbon by the reaction with $Al_2S_3$, in the temperature range 800 - 1100 $^{circ}C$, did not exhibit their characteristic XRD peaks because of the small number of graphene layers and/or low crystallinity of graphene sheets. Raman spectra of graphene sheets showed that the intensity ratio of the D band to the G band decreased and the 2D band was shifted to higher frequencies with increasing reaction temperature, indicating that the number of graphene layers increased with increasing reaction temperature.

이속압연에 의해 제조된 AA1100 판재의 소성변형비 예측 (Prediction of the Macroscopic Plastic Strain Ratio in AA1100 Sheets Manufactured by Differential Speed Rolling)

  • 최재권;조재형;김형욱;강석봉;최시훈
    • 대한금속재료학회지
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    • 제48권7호
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    • pp.605-614
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    • 2010
  • Conventional rolling (symmetric) and differential speed rolling (DSR) were both applied to AA1050 sheets at various velocity ratios, from 1 to 2 between the top and bottom rolls. An electron backscatter diffraction (EBSD) technique was used to measure texture inhomogeneity through the thickness direction. After the annealing process, the annealing texture of the DSR processed sheets was different from that of conventionally rolled sheets. The velocity ratio between the top and bottom rolls affected the texture inhomogeneity and macroscopic plastic strain ratio of the AA1050 sheets. A prediction for the macroscopic plastic strain ratio of AA1050 sheets was carried out using a visco-plastic self-consistent (VPSC) polycrystal model. The strain ratio directionality that was predicted using the VPSC polycrystal model was in good agreement with experimental results.

FeSiCr 박편/폴리머 복합 시트의 전자파 흡수 특성에 미치는 자성분말 입도의 영향 (Effects of Magnetic Powder Size on Electromagnetic Wave Absorption Characteristics in FeSiCr Flakes/Polymer Composite Sheets)

  • 노태환;김주범
    • 대한금속재료학회지
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    • 제46권1호
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    • pp.44-51
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    • 2008
  • The effects of magnetic powder size on electromagnetic wave absorption characteristics in Fe-6.5Si-0.9Cr(wt%) alloy flakes/polymer composite sheets available for quasi-microwave band have been investigated. The composite sheet including small magnetic flakes with the size less than $26{\mu}m$ exhibited high power loss in the GHz frequency range as compared with the sheets having large alloy flakes of $45{\sim}75{\mu}m$. Moreover, both the complex permeability and the loss factor increased with the decrease in size of the alloy flakes. The large power loss of the sheets containing small magnetic flakes was attributed to the high complex permeability, especially their imaginary part. The high complex permeability of the sheets composed of small flakes was considered to be due to the highly thin shape of the flakes inducing low eddy-current loss.

FeSiCr 박편/폴리머 복합시트의 전자파 흡수 특성에 미치는 자성분말 두께의 영향 (Effects of Magnetic Powder Thickness on Electromagnetic Wave Absorption Characteristics in FeSiCr Flakes/Polymer Composite Sheets)

  • 김주범;노태환
    • 대한금속재료학회지
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    • 제47권12호
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    • pp.866-872
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    • 2009
  • The effects of magnetic powder thickness on electromagnetic wave absorption characteristics in Fe-6.5Si-0.9Cr (wt%) alloy flakes/polymer composite sheets available for quasi-microwave band have been investigated. The atomized FeSiCr powders were milled by using attritor for 12, 24, and 36 h, powder thickness changed from $40{\mu}m$ to $3{\mu}m$ upon 36 h milling. The composite sheet, including thinned magnetic flakes, exhibited higher power loss in the GHz frequency range as compared with the sheets having thick flakes. Moreover, both the complex permeability and the loss factor increased with the decrease in thickness of the alloy flakes. Therefore, the enhanced power loss property of the sheets containing thin alloy flakes was attributed to the flakes of high complex permeability, especially their imaginary part. Additionally, the complex permittivity was also increased with the reduction of flake thickness, and this behavior was considered to be helpful for improvement of the electromagnetic wave absorption characteristics in the composite sheets, including thin alloy flakes.

마이크로프리즘을 사용한 초고휘도 재귀반사시트의 제조 및 특성 (Preparation and Physical Properties of Diamond Grade Reflective Sheets Using Microprism)

  • 이민호;임두현;허민영;안주현;박진우;유지현;김종선;류호석;안효준;김익환
    • Elastomers and Composites
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    • 제46권4호
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    • pp.284-289
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    • 2011
  • 본 연구에서는 마이크로프리즘 방식으로 재귀반사지를 제조하여 기존의 재귀반사 제조방법인 유리구슬을 사용한 캡슐렌즈형 재귀반사지와 특성을 비교하였다. 마이크로프리즘 방식을 이용하여 제조된 재귀반사는 프리즘이 정확하게 배열되어 있으며 깨끗하게 적층되어 있었다. 그러나 유리구슬을 사용한 캡슐렌즈형 재귀반사지는 큰 균열이나 부서짐 없이 뚜렷한 각층을 가지고 있으나 융착 단계에서 약간의 유리구슬이 이탈하는 현상이 발생하였고, 표면이 균일하지 못하였으며 PET층과의 틈이 발생하는 것을 알 수 있었다. 알루미늄 증착 공정, 코팅 공정 및 대량의 유리구슬을 사용하여 제조되는 유리구슬 재귀반사지는 생산단가와 다양한 설비를 요구하는 반면, 마이크로프리즘 재귀반사지는 제조하는 방법은 비슷하나 단순한 공정으로 구성되어 생산 시간 및 단가를 줄일 뿐만 아니라 유리구슬을 사용한 재귀반사지에 비해 뛰어난 휘도와 측면 휘도를 가지고 있어서 보다 선명한 도로표지용 재귀반사지를 제조할 수 있는 특성이 있다.

의료기관 종별 의무기록 중요서식 항목별 작성 실태 및 의무기록 완결점검표 분석 (A Study on Medical Laws and External Evaluation Criteria with Reference to the Essential Forms consisting Medical Records and to the Items for Each Medical Record)

  • 서순원;김광환;황용화;강선희;강진경;조우현;홍준현;부유경;이현실
    • 한국의료질향상학회지
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    • 제9권2호
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    • pp.176-197
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    • 2002
  • Backgound : This study is to suggest the standardized format of the clinical sheets and the standardized items of every clinical sheet. The standardization of the medical records will increase the faithfullnes of the contents in them and it will contribute to construct the good health information system. Method : From Jan. 1st. 2001 to March 31st 2001, we gathered as many paper clinical sheets as possible by every class of institutions to review the faithfulness of the clinical contents in them. Clinical sheets of 9 tertiary care hospitals, 6 general hospitals and 56 clinics were gathered. Two experienced medical record administrators reviewed them. The review focus was to check whether the items recommend by the hospital standardization review criteria and hospital service evaluation organization were appeared in the clinical sheets and whether the contents of every item were written. Results : Tertiary care hospitals; In case of administrative data, the contents were filled well if the items were fixed. The clinical data like C.C, history,physical examiniation were filled well, but if the items were not fixed, some items were omitted. The result is that more items are to be filled if they are fixed. General hospitals Administrative data were filled more than 50%. Final diagnosis was filled about 66.7%.But other clinical data were not filled well and not many clinical related items were appeared in the sheets.In the legal point of view, the reason for visiting hosptals or the right diagnosis, patient condition at discharge could not be confirmed well.In surgery cases, surgical procedures could not be confirmed well as many surgical related information(surgery time, fluids and blood, number of sponges, biopsy, etc) were omitted. Clinics More than 70% administrative data were filled and fixed as items. Among the clinical related data, laboratory result was the most credible data. But without the right diagnosis, drug orders were given and doctors' written signatures were not appeared over 96.4%. So the clinical sheets cannot be used as a legal document. Conculusion : There was a tendency that the contents were filled well if the items were fixed in the documents, We also suggest a clinical check list to review the completeness and faithfulness of the clinical sheets. If many hospitals use the suggested clincal check list and if they make the necessary items fixed in the clinical sheets, the quality of the medical record will increase dramatically.

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CFRP 시트로 부분 휨 보강된 철근콘크리트 보의 유한요소해석 (FEA for RC Beams Partially Flexural Reinforced with CFRP Sheets)

  • 김건수;박기태;김병철;김재환;정규산
    • 한국구조물진단유지관리공학회 논문집
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    • 제24권5호
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    • pp.9-16
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    • 2020
  • CFRP 시트를 이용한 RC 구조물의 보강은 다양한 방법으로 적용되어 왔으며, 관련 연구도 오랜 기간 수행되어 왔다. 하지만 CFRP 보강에 대한 연구는 대부분 실험적으로 수행되어, 다양한 변수 효과를 효율적으로 분석하기에는 한계가 있었다. 본 연구에서는 CFRP 시트로 보강된 RC 보의 구조거동을 ABAQUS 프로그램을 이용하여 수치해석적으로 분석하였다. RC 보 하면과 시트 사이에 Cohesive 요소를 적용하여 CFRP 보강 RC 보의 주요 파괴모드인 CFRP 시트 탈락을 모사하였다. CFRP 시트 탈락에 의한 급격한 비선형 문제 및 효율적인 유한요소해석을 위하여 준정적 해석 기법과 2 차원 대칭 모델을 사용하였다. 본 연구에서 수행한 유한요소해석 결과는 기존 실험결과를 잘 반영하는 것을 확인하였으며, CFRP 보강 수준과 최대 강도, 초기 강성, 파괴시점의 관계를 분석하였다. 총 31개 모델에 대한 유한요소해석을 수행한 결과 보강 수준의 증가에 따라 최대 강도 및 초기 강성이 sin 함수 형태로 증가하는 것을 확인하였다. 또한 과도한 CFRP 시트 보강은 파괴시점을 앞당겨 보강 구조물의 취성파괴를 야기할 수 있음을 확인하였으며, 이를 방지하기 위한 적절한 수준의 CFRP 시트 보강 설계가 필요할 것으로 판단된다.