• 제목/요약/키워드: sheet metals

검색결과 250건 처리시간 0.023초

컵드로잉에 의한 판재의 마찰특성 평가 (A Cup Drawing Test for Measuring the Coefficient of Friction in Sheet Metal Forming)

  • 김영석;최원집
    • 한국자동차공학회논문집
    • /
    • 제2권1호
    • /
    • pp.96-105
    • /
    • 1994
  • Cup drawing tests were performed to evaluate the friction characteristics of sheet metals. The linear relationship between drawing force and blank holding force obtained from the cup drawing test was used to calculate the coefficient of friction of the sheet metal. The friction coefficient was compared to that from conventional draw bead friction test. It was clarified that the cup drawing test can be used as a simple and convenient method for evaluating the friction characteristic of the sheet metal and also lubricity of the lubricant used.

  • PDF

딤플형 내부구조재를 갖는 접합판재의 굽힘 특성연구 (A Study on The Bending Characteristic of Sandwich Sheet Metal with Dimple Type-Inner-Structure)

  • 김흥근;오솔길;유정수;성대용;정완진;김종호
    • 한국금형공학회:학술대회논문집
    • /
    • 한국금형공학회 2008년도 하계 학술대회
    • /
    • pp.31-34
    • /
    • 2008
  • The L-bending of inner-structure bonded sandwich sheet metal is examined to reduce springback and defects of bent parts. The specimen is composed of top and bottom layers and a middle layer with dimple type-inner-structure and each layer is bonded by resistance welding. This specimen with hollow type-inner-structure shows different bending characteristics from the conventional sandwich sheet metals with solid type-inner-structure. The experiments were conducted for two kinds of working conditions, that is, clearance and movement of first bent specimen for second bending. The deformed profile, bend angle and springback were investigated and compared and then the proper working conditions for L-bending of sandwich sheet metal were prosed.

  • PDF

물리적 모델링법을 이용한 이중 박판의 기계적 접합 공정에 관한 연구 (A Study on the Mechanical Press Joining of Double Sheet Metals Using Physical Modeling)

  • 권승오;김봉준;문영훈
    • 소성∙가공
    • /
    • 제16권2호
    • /
    • pp.107-112
    • /
    • 2007
  • In this study, the mechanical joining process for double sheet metals was investigated by using physical modeling method. Process parameters of mechanical joining such as friction coefficient, drawing depth, pouch radius, die radius and material thickness are preliminarily analyzed by finite element method. Referring to the finite element analysis results mechanical joining system is designed on the basis of physical similarities. From the physical modeling test, the effect of process parameters on the deformation for the mechanical joining are experimentally investigated and optimized joining shape that can provide strong joining strength is obtained.

전단띠형성에 의한 접합판의 성형한계 연구 (Study of Forming Limit of Bonded Sheet Metals due to Shear Band Localization)

  • 정태훈
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 1996년도 춘계학술대회 논문집
    • /
    • pp.778-782
    • /
    • 1996
  • By the use of a similar numerical method as that in the previous paper, the forming limit strain of bonded sheet metals is investigated, in which the FEM is applied and J2G(J2-Gotoh's corner theory) is utilized as the plasticity constitutive equation. Bonded two-layer sheets and sheets bonded with dissimilar sheets on both surface planes are stretched in a plane-strain state, with various work-hardening exponent n-values and thicknesses of each layer. Processes of shear-band formation in such composite sheets are clearly illustrated. It is concluded that, in the bonded state, the higher limiting strain of one layer is reduced due to the lower limiting strain of the other layer and vice versa, and does not necessarily obey the rule of linear combination of the limiting strain of each layer weighted according thickness.

  • PDF

반도체 및 금속의 면저항, 비저항 측정시스템의 자동화 (The automatic measurement system of sheet resistance and resistivity of semiconductor and metals)

  • 류제천;김동진;강전홍;김규태;송양섭;유광민
    • 대한전기학회:학술대회논문집
    • /
    • 대한전기학회 2000년도 하계학술대회 논문집 D
    • /
    • pp.2766-2768
    • /
    • 2000
  • We were made the automatic measurement system of sheet resistance and resistivity of semiconductor and metals with accuacy. The use of this system measured SRM(Standard Reference Materials) silicon wafers which calibrated by NIST. From this result. this system operated with the standard deviation within maximum ${\pm}$1% error.

  • PDF

ITO/Ag/ITO 투명전도막의 전기적 특성 (Electrical Properties of ITO/Ag/ITO Conducting Transparent Thin Films)

  • 채홍철;백창현;홍주화
    • 대한금속재료학회지
    • /
    • 제49권2호
    • /
    • pp.192-196
    • /
    • 2011
  • The multi-layered thin film with an ITO/Ag/ITO structure was produced on PET by using magnetron reactive sputtering method. First, 30 nm of ITO thin film was coated on PET by using normal temperature process. Then 20-52 nm of the Ag thin film was coated. Lastly, 30 nm of ITO thin film was coated on Ag layer. The sample of the 20 nm Ag thin film showed more than 70% transmission and a $2.7{\Omega}/{\Box}$ sheet resistance. When compared to the existing single-layered transparent conducting thin film, multi-layered film was found to be superior with about $5{\Omega}/{\Box}$ less sheet resistance. However, since the Ag layer became thinner, the band gap energy needs to be increased to more than 3.5 eV.

금속판재의 성형한계 및 디프드로잉 성형성의 실험적 평가에 관한 연구 (A Study on the Experimental Evaluation of the Forming Limit and Deep-Drawability of Sheet Metals)

  • 임재규;이상호;김형종
    • 산업기술연구
    • /
    • 제19권
    • /
    • pp.67-74
    • /
    • 1999
  • The mechanical properties including forming limit and deep-drawability of commercially-used sheet metals were experimentally estimated in this study. Uniaxial tensile test to obtain basic mechanical properties was carried out, followed by limiting dome height (LDH) test and forming limit diagram (FLD) test to quantitatively evaluate the sheet-formability. Deep drawing and reverse drawing tests were also performed to find out the critical values of the blank holding force and the gap between the die and the blank holder which enabled the deep drawing and reverse drawing of a successful cop without any wrinkle or fracture. The thickness of the cup wall along the rolling-, transeverse- and $45^{\circ}$-directions was measured and compared with one another. And the punch force-stroke curve and the critical punch force expected from the theory coincided with the experimental result very well for mild steel while not for aluminium alloy.

  • PDF

박판 인장 시험에서 가공열의 영향에 관한 유한요소 해석 (A Finite Element Analysis of Deformation-Induced Heating in Tensile Testing of Sheet Metals)

  • 김용환
    • 대한기계학회논문집
    • /
    • 제13권4호
    • /
    • pp.680-688
    • /
    • 1989
  • 본 연구의 목적은 2차원 유한요소법을 이용하여 변형과 열전달의 복합된 열소성 문제를 해석하여 재료의 성형성에 대한 가공열의 영향을 연구하는 것이다. 2차원 해석은 종래 단순 인장시험의 해석에 사용되던 1차원 해석에 비해 보다 정확한 해를 가지며 특히 넥킹의 발생 이후의 해석에 유용하다.

중공 박판의 기계적 프레스 결합에 관한 해석 (Numerical Analysis on the Mechanical Press Joining for the Sheet Metal with a Circular Hole)

  • 이세정;김민웅;이재원;이상욱
    • 한국산학기술학회논문지
    • /
    • 제10권7호
    • /
    • pp.1453-1458
    • /
    • 2009
  • 본 논문은 중공을 가진 판재 두 매를 결합하기 위하여 중공 주위를 따라 기존 레이저 용접법 대신 기계적 프레스 결합법을 적용하는 것에 관한 연구이다. 이를 통해 레이저 용접을 적용했을 때 불가피하게 발생하는 열 변형을 효과적으로 없앨 수 있다. 유한요소해석을 통하여 중공형 판재를 기계적으로 결합시킬 수 있는 금형 설계 방법을 제안하였다. 기계적 결합력을 최대화시키는 데 관련 있는 다섯 가지 설계인자를 선택하여 다꾸치 실험법을 적용한 결과 성형 깊이와 펀치모서리 반경이 가장 크게 영향을 미치는 인자로 나타났다.

심한 전단변형(ECAP)과 열처리한 알루미늄 AA 1050 합금 판재의 소성변형비와 집합조직 (Texture and Plastic deformation of the Severe Ecaped and Heatreated AA 1050 Aluminum Alloy Sheet)

  • ;이민구;김인수;박병현
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2005년도 춘계학술대회 논문집
    • /
    • pp.148-151
    • /
    • 2005
  • A study on the microstructure and the texture of the samples after ECAP and subsequent heat treatment has been carried out. The specimens after ECAP showed a very fine grain size, a decrease of <100> // ND, and an increase of <111> // ND textures. The $\{111\}<112>,\;\{123\}<634>,\;\{110\}<001>,\;\{112\}<111>,\;\{110\}<111>,\;and\;\{013\}<231>$ texture components were increased in the specimens after the ECAP and subsequent heat-treatment at $400^{\circ}C$ for 1 hour. One of the most important properties in sheet metals is formability. The r-value or plastic strain ratio has been used as a parameter that expresses the formability of sheet metals. The change of the plastic strain ratios after the ECAP and subsequent heat-treatment conditions has been investigated and it was found that they were two times higher than those of the initial Al sheets. This could be attributed to the formation above texture components through the ECAP and subsequent heat-treatment.

  • PDF