• Design & Manufacturing
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• 제17권3호
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• pp.15-20
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• 2023

In the fine blanking process, which is a press operation known for producing parts with narrow clearances and high precision through the application of high pressure, die roll often occurs during the shearing process when the punch penetrates the material. This die roll phenomenon can significantly reduce the functional surface of the parts, leading to decreased product performance, strength, and fatigue life. In this research, we conducted an in-depth analysis of the factors influencing die roll in the curvature area of the fine blanking process and identified its root causes. Subsequently, we designed and experimentally verified a die roll reduction process specifically tailored for the door latch manufacturing process. Our findings indicate that die roll tends to increase as the curvature radius decreases, primarily due to the heightened bending moment resulting from reduced shape width-length. Additionally, die roll is triggered by the absorption of initial punch energy by scrap material during the early shearing phase, resulting in lower speed compared to the product area. To mitigate the occurrence of die roll, we strategically selected the Shaving process and carefully determined the shaving direction and clearance area length. Our experiments demonstrated a promising trend of up to 75% reduction in die roll when applying the Shaving process in the opposite direction of pre-cutting, with the minimum die roll observed at a clearance area length of 0.2 mm. Furthermore, we successfully implemented this approach in the production of door latch products, confirming a significant reduction in die roll. This research contributes valuable insights and practical solutions for addressing die roll issues in fine blanking processes.

• 수산해양기술연구
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• 제51권4호
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• pp.576-582
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• 2015

The efficiencies of thermal power system using fossil fuel depend on heat exchangers which extract energy from the exhaust gas before it is expelled to the atmosphere. To increase heat transfer efficiency it is very important to maintain the surface of heat exchanger as clean condition. The accepted skill of cleaning of fouled surface of heat exchanger is soot blowing. A high pressure jet of air is forced through the flat surface of plate to remove the deposit of fouling. There is, however, little knowledge of the fundamental principles of how the jet behave on the surface and how the jet actually removes the deposit. Therefore, the study focuses on the measuring of cleaning area and cleaning dwell time after accumulating the simulated deposit on the flat surface. The deposit test rig was built for the study and simulated deposit material is used after measuring the physical property of the each material by shearing stress test. Much data was obtained for the analysis by the parameters change such as the different jet speed, different inner pressure and variable distance of the jet from the test rig surface. The experimental data was compared with the theoretical equation and most of the data matches well except some extreme cases.

• 한국지반공학회논문집
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• 제15권4호
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• pp.247-260
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• 1999

여러 연구들을 통하여 표면 거칠음 정도가 접촉면 전단력에 매우 중요함이 밝혀졌으며, 따라서 그 역할을 충분히 이해하기 위해서는 표면 거칠음 정도가 정확히 정량화 되어져야 한다. 현재까지 이러한 표면 거칠음 정도를 나타내는 표면 거칠기 매개변수는 대부분 방향성을 고려하지 않은 3차원적인 trisector에서 측정되어 왔고, 그 결과는 정적인 표면을 대표하는 값으로 적당하였다. 그러나, 표면 거칠기 매개변수와 접촉면 전단력과 같이 방향성을 갖는 매개변수와의 상관관계를 조사하기 위해서는 전단방향과 동일한 방향으로 측정된 2차원적인 표면 거칠음 값이 더욱더 합리적인 대표 값이 될 수 있다. 따라서, 본 연구에서는 전단방향을 고려한 표면 거칠음 정도를 구할 수 있는 새로운 표면 거칠기 매개변수를 제안하였다. 제안된 방향성 매개변수와 기존의 표면 거칠기 매개변수를 비교 분석함으로서, 방향성 매개변수와 비 방향성 매개변수와의 상관관계를 조사하였다. 표면 거칠음 정도는 디지털 이미지 분석 시스템을 이용한 Optical Profile Microscopy(OPM) 방법을 이용하여 측정하였다. 그 결과, 본 연구에서 측정된 여러 가지 표면 거칠기 매개변수는 측정값에 있어서 비슷한 경향을 보여주었으며, 따라서, 서로간의 상관관계가 좋음이 밝혀졌다. 또한 표면 거칠음 정도가 증가함에 따라, 비 방향성의 3차원 매개변수 값이 방향성의 2차원 매개변수보다 계속적으로 증가하는 양상이 보여졌다.

• 천문학논총
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• 제12권1호
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• pp.159-165
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• 1997

In order to reduce the small scale fluctuation resulting from shearing holograpy(Park et. al. 1997), differential panel adjustments were performed for 14 m radio telescope of Taeduk Radio Astronomy Observatory with T2 theodolite It appears that this method improves the surface accuracy by about $50\;{\mu}m$. The measured surface accuracy is, at best, $170\;{\mu}m$. The beam efficiency at 86.2 GHz is estimated to be 44% We also found that the elevation at which Park et. al. performed holography was too low.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2003년도 추계학술대회논문집
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• pp.386-390
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• 2003

As a trial of application of hydrostatic pressure in micro fomring, burr-free punching has been conducted by means of hydro-mechanical procedure. Even though it is in beginning stage, result of the hydro-mechanical punching is promising. Hydrostatic pressure helps delay fracture initiation and makes it possible to get clean shearing surface. Without any burr on both side of sheet, smooth holes are archived as intended. To verify the significance of hydro-mechanical punching, conventional punching is performed under similar conditions and relatively larger portion of fracture surface is detected in the punching hole. Despite the quality of sidewall is not good enough, it might be possible to make the hole shaped upright, reduce the roll-over radius and minimize the fracture surface by optimizing process parameters.

• Journal of Welding and Joining
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• 제18권1호
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• pp.52-58
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• 2000

Spot welding, namely a kind of electric resisting welding has been used widely in field of automobile and aircraft industries because of easiness to apply. Specimens used in this study was a mild steel of 1.2mm thickness and the electrode was a Cu-Cr alloy of 6mm diameter. The surface sheared of specimens after testing of tensile shear was observed by SEM(scanning electron microscope) after ultrasonic cleaning for 10min., and microstructures and grain size of all specimens were measured with using of O.M.(Optical microscope). By the means of measurement and observations of tensile shear load, fatigue strength and share surface, the weldability of spot welding was evaluated. When tensile shearing testing, fracture starting point in all specimens was took place at the bond between HAZ(Heat affected zone) and nugget. With increasing in number of layers, fatigue strength was decreased. With increasing in electric current, grain size in the HAZ became more fine.

• 복식
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• 제58권1호
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• pp.1-8
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• 2008

The purpose of this study was to investigate the mechanical properties and hand values of polypropylene knit and to analyze its color-fastness for light, laundering and abrasion, comparing to nylon and polyester knits. The results of this study were as follows: 1. Polypropylene stretched more with less force than nylon and polyester and its elastic recovery and shape stability were better than nylon and polyester. 2. Polypropylene was more flexible than nylon and polyester. 3. Polypropylene stretched more easily for shearing but its recovery from shearing was less than nylon and polyester. 4. Polyester had smoother surface than nylon and polyester. 5. Polypropylene was compressed more easily than polyester with less force but less than nylon. Its recovery from compression was more than nylon and polyester. 6. Polypropylene had lower KOSHI and SHARI values and higher FUKURAMI value than nylon and polyester. It had better T.H.V. value than nylon but less than! polyester. 7. Color fastness of polypropylene for lanudering, light, and abrasion in wet and dry conditions was good except polypropylene dyed with red color.

• 한국생산제조학회지
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• 제8권6호
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• pp.84-91
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• 1999

The goal of this study is to analyse the stress and the strain occurring within the work piece at the fine-blanking process and hence to assume the size direction and a distribution chart of the shearing stress as the penetration of the punch is being increased trough the application of the FEM. For this analysis we introduced the piece-wise linear method in the non linear structural analysis program for large deformation sheet metal forming and we defined it as the problem of the non linear contact. Therefore we modeled the above problems as quadratic-nodded axi-symmetrical elements for the character-istics of the work piece. From the result of this analysis it was found that the shearing stress is a great deal occurred on the surface of the work piece during the beginning process of the punch penetration and it's effect is expected to influence importantly for the formation of burnish because the deeper is the penetration of the punch in the narrow clearance zone. the greater is the degree of the strain stress.

• 한국정밀공학회지
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• 제22권2호
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• pp.133-138
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• 2005

The deformation of sheet metal due to the residual stress during blanking or piercing process, is numerically simulated by means of a commercial finite element code. Two dimensional plain strain problem is solved and then its result is applied to the deformation analysis of the lead frame. The plain strain element is applied to the 2D problem to observe the Von Mises equivalent stress concentration at the both shearing edges. As the punch penetrates into the sheet material, the stress concentration generated on both edges is getting increased to be the shearing surface. The limits of the punching depth applied to the simulation is 16% and 24% of the sheet thickness for the plain strain element and the hexahedral element, respectively. The hexahedral element and the limit of punching depth were applied to the deformation analysis of the lead frame for the blanking process. The FEM results for the lead deformation were very good agreement with the experimental ones. This paper shows that the coarse mesh has enabled to analyze the lead deformation generated due to the blanking mechanism. This simple approach to save the calculation time will be very effective to the design of the blanking tools in industries.

• 한국콘크리트학회:학술대회논문집
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• 한국콘크리트학회 2004년도 추계 학술발표회 제16권2호
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• pp.781-784
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• 2004

Method of Steel plate reinforced by fiber sheet is advantageous in the secure loading facility. For this method are a light weight and a high strength, the thickness of steel can be reduced Effects of composite system are depreciated when the thickness of steel is thin. This is the result of the difference of ductility ratio with steel plate. Steel plate reinforced by fiber sheets confirms the ability of transformation. This is the result of the property of steel materials Steel plate reinforced by fiber sheet didn't display an enough performance when theadhesives are epoxy rosin. This is the result of the slide of the surface of stee1. The adhesive ability is varied by the number and span of anchor bolts. There wasn't happening the separation between steel and epoxy. Thus the method used in combination with anchor and epoxy is best excellent. This is the result of the upward of accumulation effects Shearing force is in proportion to the number of bolts. But the ability of shearing force per one bolt is reducing. Thickness of steel plate reinforced by fiber sheet must be designed so that steel is endure before concrete is wreck.