• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2005년도 춘계학술대회 논문집
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• pp.1668-1671
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• 2005

Vulcanized natural rubber was pulverized using a single screw extruder in a non-cryogenic Solid Shear Extrusion process where rubber granulates were subjected to high compressive and shear stresses. The producted particles had diameters ranging from 40 to 1200$\{mu}m$. A principle used in this paper was developed in Russia. The development method for producing a polymeric material powder consists in compressing said material by shearing the material during a pressure increase and cooling. Consecutive breakdown is carried out by shearing the material during the pressure decrease and cooling.

• 한국정밀공학회지
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• 제7권4호
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• pp.73-84
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• 1990

A burr has been defined as an undesirable projection of material formed as the result of plastic flow from a cutting or shearing operation. It is Unavoidable in all kinds of machining operation. This paper describe the burr formation mechanism which is based on the behavior of workpiece material during orthogonal machining of the clay on the milling machine. Specially in this report the rollover burr is dealt as a specific case of the chip formation in the final stage of cutting. The negative shear angle is introduced as an important features of burr formation. It is found that the burr formation process is divided into three stage-initiation, development of negative shearing, and formation of the burr with appropriate assumptions. Using above the burr formation mechanism, the size of burr can be estimated by cutting conditions.

• 소성∙가공
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• 제31권1호
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• pp.23-28
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• 2022

Although the hole expansion test is currently the most commonly used method to evaluate the stretch flangeability of HSS, it has been criticized due to its poor repeatability and reproducibility for test results. This paper focuses on the development of a new measurement method to investigate the stretch flangeability of HSS. Two materials (DP590, DP980) were investigated with a hole expansion test and a developed test method. Test results showed that the developed test method could be used as one stretch flangeability test to help identify relevant parameters of the shearing process to avoid edge cracking.

• 한국생산제조학회지
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• 제8권6호
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• pp.84-91
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• 1999

The goal of this study is to analyse the stress and the strain occurring within the work piece at the fine-blanking process and hence to assume the size direction and a distribution chart of the shearing stress as the penetration of the punch is being increased trough the application of the FEM. For this analysis we introduced the piece-wise linear method in the non linear structural analysis program for large deformation sheet metal forming and we defined it as the problem of the non linear contact. Therefore we modeled the above problems as quadratic-nodded axi-symmetrical elements for the character-istics of the work piece. From the result of this analysis it was found that the shearing stress is a great deal occurred on the surface of the work piece during the beginning process of the punch penetration and it's effect is expected to influence importantly for the formation of burnish because the deeper is the penetration of the punch in the narrow clearance zone. the greater is the degree of the strain stress.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2000년도 춘계학술대회논문집 - 한국공작기계학회
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• pp.224-228
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• 2000

The piercing and blanking of thin sheet metal working is specified division in press die design and making. In order to prevent the detects, the optimum design of the production part, strip process layout, die design, die making and try out etc. re necessary the analysis of effective factors. For example, theory and practice of metal shearing process and its phenomena, die structure, machine tool working for die making, die materials and its heat treatment, metal working in industrial and its know how etc. In this study, we analyzed whole of data base, theoretical back ground of metal working process, and then performed the progressive die tryout with the screw press. This study regards to the aim of small quantity of production part's press working. Part 1 of this study reveals with production part and strip process layout design.

• 열처리공학회지
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• 제7권4호
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• pp.244-252
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• 1994

The morphological changes of primary solid particles as a fuction of process time on Al-Si alloys during semi-solid state processing with a shear rate of 200s were studied. In hypereutectic Al-15.5wt%Si alloy, it was observed that primary Si crystals are fragmented in the early stage of stirring and morphologies of primary Si crystals change from faceted to spherical during isothermal shearing for 60 minutes. In quaternary Al-12.5wt%Si-2.9wt%Cu-0.7wt%Mg alloy system, it was observed both primary silicon and ${\alpha}$-alumunum particles. Microstructural evolution of primary Si crystals was similar to that of the hypereutectic Al-Si alloy but equiaxed ${\alpha}$-Al dendrites are broken into nearly spherical at the early stage of shearing and later stage of the isothermal shearing ${\alpha}$- Al particles are slightly coarsoned by Ostwald ripening. Mechanical properties of Al-Si-Cu-Mg alloy were compared to those from other processes (squeeze casting and gravity casting). After T6 heat treatment, comparable values of hardness were obtained while slightly lower compressive strength values were observed in rheocast alloy. The elongation, on the other hand, exhibited significant increasement of 15% over gravity cast alloy.

• 한국광학회지
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• 제8권3호
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• pp.189-193
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• 1997

광 pick-up용 비구면 대물 렌즈는 컴퓨터와 멀티미디어 기기 등의 발달로 수요가 급증하고 있으며 사출성형에 의하여 대량 생산되고 있다. 광 pick-up용 비구면 대물 렌즈의 생산성 향상을 위해서는 생산공정중의 전수검사를 요구하며 이는 측정환경에 강인한 측정기를 필요로 하고 있다. 본 연구에서는 생산공정중에 광 pick-up용 비구면 대물 렌즈를 측정할 수 있는 개선된 층밀리기 간섭계를 제안하고자 한다. 본 층밀리기 간섭계는 3개의 직각 프리즘과 1개의 광분할 코팅된 프리즘으로 구성되며 index matching oil에 의하여 상대이동이 가능하도록 조합되어 있다. 간섭무늬를 정확히 분석하기 위한 위상천이와 층밀림량의 조절은 프리즘 간의 상대 이동에 의하여 가능하며 이를 위한 구동 기구부를 제작하였다. 또한, 본 연구에서는 반복연산에 의한 일반 알고리즘을 도입하여 위상천이 시에 발생하는 index matching oil의 유막 두께변화에 의한 기준위상 오차를 보상하였다. 광 pick-up용 비구면 대물 렌즈의 수차량을 정량적으로 산출하기 위하여 Zernike 다항식 맞춤을 수행하였다. 본 간섭계는 측정환경에 매우 강인하며 방진과 밀폐가 없는 열악한 측정환경하에서 반복측정을 수행하였을 때 .lambda./100 이하의 반복능을 얻었다.

• 대한토목학회논문집
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• 제28권2C호
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• pp.117-123
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• 2008

풍화도가 다른 교란 및 불교란 화강토를 채취하고 일련의 실내시험(압밀배수시험, 평균주응력일정시험 등)을 실시하여 전단 중 발생되는 체적변화인 다일레이턴시(dilatancy) 특성을 분석하였다. 그 결과, 화강토의 다일레이턴시 영향으로 배수전단시험에서 평균주응력의 증가와 더불어 함수비는 감소하고, 풍화도가 낮은 경우의 불교란 화강토는 전단과정 중 어느 일정한계에서는 함수비의 증가를 보였다. 전단에 의한 체적변화량과 주응력차의 관계에서 ${\Delta}V_d/V_1=D{\cdot}(({\sigma}_1-{\sigma}_3)-{\sigma}_c)/{{\sigma}_m}^{\prime}$의 직선관계가 성립된다.

• 한국해양공학회:학술대회논문집
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• 한국해양공학회 2000년도 춘계학술대회 논문집
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• pp.35-39
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• 2000

The piercing and blanking of thin sheet metal working is specified division in press die design and making. In order to prevent the detects, the optimum design of the production part, strip process layout, die design, die making and try out etc. are necessary the analysis of effective factors. For example, theory and practice of metal shearing process and its phenomena, die structure, machine tool working for die making, die materials and its heat treatment, metal working in industrial and its know how etc. In this study, we analyzed whole of data base, theoretical back ground of metal working process, and then performed the progressive die tryout with the screw press. This study regards to the aim of small quantity of production parts press working. Part 1 of this study reveals with production part and strip process layout design.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2001년도 추계학술대회(한국공작기계학회)
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• pp.190-195
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• 2001

The piercing and blanking of thin sheet metal working is specified division in press die design and making. In order to prevent the defects, the optimum design of the production part, strip process layout, die design, die making and try out etc. are necessary the analysis of effective factors. For example, theory and practice of metal shearing process and it's phenomena, die structure, machine tool working for die making, die materials and it's heat treatment, metal working in field, their know how etc. are included in those factors. In this study, we analyzed whole of data base, theoretical back ground of metal working process, and then performed the progressive die tryout with the screw press.