• 제목/요약/키워드: shearing process

검색결과 199건 처리시간 0.027초

중력침강에 의한 세라믹 섬유의 길이분류 (Classification of the Length of Ceramic Fibers by Settling Process)

  • 김제균;최광훈;오승진;정윤중;강대갑;이재춘
    • 한국세라믹학회지
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    • 제31권2호
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    • pp.161-170
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    • 1994
  • For the preparation of short ceramic fibers of which average length might be in accordance with the opening size of sieve, e.g., 150${\mu}{\textrm}{m}$ or 300${\mu}{\textrm}{m}$, bulk fibers were grounded on sieve screen by applying both compressing and shearing force, and passed through the sieve screen. The grounded fibers were subjected to gravitational settling processes. The classified fibers were observed by scanning electron microscopy and the length of each fiber was measured to correlate the average length with the opening size of the sieve used for grinding bulk fibers. Theoretical analysis show that a free settling technique is ineffective for the classification of fibers by length compared with that of particles. The average lengths of classified fibers estimated by scanning electron microscopy were in good agreement with those obtained by relative packing volume of the fibers. Accordingly, it is confirmed that average fiber lengths can be determined from bulk volume data without photographing, counting and averaging results for hundreds of fibers.

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레이저 용접 블랭크 응용 자동차 범퍼 개발 (Application of Laser Welded Tailored Blank for Automobile Bumper Beam)

  • 서정;한유희;김태일;이문용;이광현
    • 한국레이저가공학회지
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    • 제2권1호
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    • pp.51-60
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    • 1999
  • In this paper, weldability and formability of Tailored-Blank (TB) and the structural impact testing of bump beam were investigated to apply TB to automobile bumper beam. The optimal $CO_2$ laser welding condition for TB of SPFC and SPRC steel plates with different thicknesses was obtained. Before welding, the cross section of butt joint was prepared only by shearing without milling process. Real type bump beam was produced by two kind of forming processes such as roll-forming and press-forming, and the good formability of TB was obtained. Impact test results of bump by using pendulum and barrier were satisfied the impact regulation of bump. Finally. It may be confirmed that laser welded TB is well-balanced material in both weight reduction and production cost of automobile bump.

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세라믹스의 제거가공 기술 동향 (Review of Technology Trends for Ceramics Removal-Machining)

  • 곽재섭;곽태수
    • 한국정밀공학회지
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    • 제30권12호
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    • pp.1227-1235
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    • 2013
  • Ceramic materials are classified by oxide, nitride and carbide material and have high brittleness, strength and hardness. Ceramic materials are strong in compression but weak in shearing and tension. This review paper has focused on technology trends and mechanism analysis of ceramics removal machining. The ceramic materials have superior mechanical, physical and chemical properties, but it is very hard to machining and the use of ceramics has been limited because of high strength and brittleness. In this paper, technology trends of ceramic removal-machining was introduced for types of machining technology, abrasive machining, cutting process, laser machining and so on.

파인 블랭킹 공정에서 전단면에 영향을 미치는 요소에 관한 연구 (Study on the shear surface factors in fine blanking process)

  • 이춘규;이종구;류제구
    • Design & Manufacturing
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    • 제2권2호
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    • pp.38-42
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    • 2008
  • This study is performed for investigating the effects of shearing characteristics in fine blanking, such as camber, burr-height and dimensional accuracy, etc by experiments. Conventional hydraulic press equipped with specially designed hydraulic unit is used for experiments. Cold rolled steel sheet(3.0mm) materials which got properties, 2212.39kgf of maximum, $29.490kgf/mm^2$ of stress and 41.33% of strain were used. it can be concluded that the center distance of vee indenter ring can be obtained 2.0mm in SPCC 3.0t.

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분리형 섕크를 갖는 SPR의 형상 설계를 위한 유한요소해석 (Finite Element Analysis for Design of Divided Shank of Self-Piercing Rivet)

  • 김관우;김동범;조해용
    • Journal of Welding and Joining
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    • 제34권2호
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    • pp.54-58
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    • 2016
  • SPR(Self-Piercing rivet) is mechanical element of joining sheet metal components without the need for pre-punched or pre-drilled holes. Newly designed SPR is developed for high joining strength and shearing strength than semi-tubular rivet. In this study, divided shank of self-piercing rivet were designed for joining DP440 and SILAFONT. Newly designed SPR was simulated by using FEM code DEFORM-3D. In simulations of SPR process, various shape of self-piercing rivet were considered for semi-tubular and newly designed SPR. In other to examine the joinability, joining load and lap-shear load of newly designed SPR were compared with semi-tubular by simulated results and experimental ones.

Manufacture of Photopatterned Coatable Polarizer Using Lyotropic Chromonic Liquid Crystal Based on Perylene

  • Bae, Yun-Ju;Jeong, Kwang-Un;Shin, Seung-Han;Lee, Myong-Hoon
    • 한국정보디스플레이학회:학술대회논문집
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    • 한국정보디스플레이학회 2009년도 9th International Meeting on Information Display
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    • pp.1447-1449
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    • 2009
  • We report the syntheses bis-(N,N-diethylaminoethyl) perylene-3,4,9,10-tetracarboxylic diimide (PDI) of lyotropic chromonic liquid crystal and it dissolves in photocurable ionic monomer solution. PDI-acrylic acid solution was observed whether liquid crystal phase appeared in each concentration. Thin film polarizer was prepared by simultaneously coating and aligning the solution of PDI-acrylic acid (in the chromonic nematic phase) onto glass substrates using a mechanical shearing force and was cured by irradiation of UV light. Also Photopatterned polarizer is manufactured by same process.

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에폭시/유기적으로 변경된 층상실리케이트가 충진 된 나노콤포지트의 유전특성 (Dielectric Properties of Epoxy/Organically Modified Layered Silicate Nanocomposites)

  • 박재준
    • 한국전기전자재료학회논문지
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    • 제21권2호
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    • pp.188-193
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    • 2008
  • Epoxy/Organically Modified Layered Silicate Nanocomposites were prepared by dispersing synthetic layered silicate modified with alkyl ammonium ions. In the dispersing process, the organically modified layered silicate were mixed in epoxy resin with shearing, and aggregation of the silicate were removed by centrifugal separation after mixing epoxy resin and silicates. Micrographs taken by transmission electron microscopy(TEM) indicate that the nanocomposites have a mixed morphology including both parallel silicate layers and exfoliated silicate layers area, As the thermal properties, the glass transition temperature of the nanocomposites was shifted to a higher temperature($+6^{\circ}C$)than pure epoxy. Furthermore, dispersion of OMLS will prevented relative permittivity from increasing at a high temperature above the glass transition temperature.

The Effect of In-flight Bulk Metallic Glass Particle Temperature on Impact Behavior and Crystallization

  • Kim, Soo-Ki;Yoon, Sang-Hoon;Lee, Chang-Hee
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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    • pp.242-243
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    • 2006
  • NiTiZrSiSn bulk metallic glass powder was produced using inert gas atomization and then was sprayed onto a SS 41 mild steel substrate using the kinetic spraying process. Through this study, the effects of thermal energy of in-flight particle and crystallization degree by powder preheating temperature were evaluated. The deformation behavior of bulk metallic glass is very interesting and it is largely dependent on the temperature. The crystalline phase formation at impact interface was dependent on the in-flight particle temperature. In addition, variations in the impact behavior need to be considered at high strain rate and in-flight particle temperature.

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자동차 시트 리클라이너의 해석적 연구 (A Numerical Study of Car Seat Recliner)

  • 이관영;도재윤;남기우
    • 동력기계공학회지
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    • 제15권5호
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    • pp.67-71
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    • 2011
  • Fine blanking is a specialized form of blanking where there is no fracture zone when shearing. This is achieved by compressing the whole part and then an upper and lower punch extract the blank. This allows the process to hold very tight tolerances, and perhaps eliminate secondary operations. In the present study, tensile test and numerical simulation has been performed to investigate distribution of deformation and stress of car seat recliner. The commercial ABAQUS/Explicit software was applied for analyzing the stress and strain of the recliner. In analysis, three lock gear has reached the maximum moment on rotational degree of 2.27. This is more than two times than maximum moment of same size recliner, and can be used safely. Therefore, these can use as criterion of actual structural design.

A Study on Dispersion Behaviors of Fume Particles in Laser Cutting Process of Optical Plastic Thin Films

  • Kim, Kyoungjin
    • 반도체디스플레이기술학회지
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    • 제18권4호
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    • pp.62-68
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    • 2019
  • The optoelectronic display units such as TFT-LCD or OLED require many thin optical plastic films and their mass manufacturing processes employ CO2 laser cutting of those thin films in a large quantity. However, laser film cutting could generate fume particles through melt shearing, vaporization, and chemical degradation and those particles could be of great concern for film surface contamination. In order to appreciate the fume particle dispersion behaviors in laser film cutting, this study relies on random particle simulations by probabilistic distributions of particle size, ejection velocity and angles coupled with Basset-Boussinesq-Oseen model of particle trajectory in low Reynolds number flows. Here, up to one million particles of random sampling have been tested to effectively show fume particles dispersed on the film surface. The computational results could show that particular range of fume particle size could easily disperse into the pixel region of processed optical films.