• Title/Summary/Keyword: shape tolerance

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A Development of the Tolerance Modeler for Feature-based CAPP (특징형상에 기반한 공정설계를 위한 공차 모델러 개발)

  • 김재관;노형민;이수홍
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.267-271
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    • 2000
  • A part definition must not only provide shape information of a nominal part but also contain non-shape information such as tolerances, surface roughness and material attributes. Although machining features are useful for suitable shape information for process reasoning in the CAPP, they need to be integrated with tolerance information for effective process planning. We develop the tolerance modeler that efficiently integrates machining features with tolerance information for feature-based CAPP It is based on the association of machining features, tolerance features. and tolerances Tolerance features, where tolerances are assigned, are classified into two types; one is the face that is a topological entity on a solid model and the other is the functional geometry that is not referenced to topological entities. The functional geometry is represented by using machining features All the data for representing tolerance information with machining features are stored completely and unambiguously in the independent tolerance structure. The developed tolerance modeler is implemented as a module of a comprehensive feature-based CAPP system.

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Mathematical Representation of Geometric Tolerances : Part 1 (기하 공차의 수학적 표현 : 1편)

  • Park, Sangho;Lee, Kunwoo
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.6
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    • pp.78-89
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    • 1996
  • Every mechanical component is fabricated with the variations in its size and shape, and the allowable range of the variation is specified by the tolerance in the design stage. Geometric tolerances specify the size or the thickness of each shape entity itself or its relative position and orientation with respect to datums. Since the range of shape variation can be represented by the variation of the coordinate system attached to the shape, the transformation matrix of the coordinate system would mathematically express the range of shape variation if the interval numbers are inserted for the elements of the transformation matrix. For the shape entity specified by the geometric tolerance with reference to datums, its range of variation can be also derived by propagating the transformation matrices composed of interval numbers. The propagation depends upon the order of precedence of datums.

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A Study on the Tolerance Modeler for Feature-based CAPP (특징형상에 기반한 자동공정설계용 공차 모델러 연구)

  • Kim, Jae-Gwan;No, Hyeong-Min;Lee, Su-Hong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.1
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    • pp.48-54
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    • 2002
  • A part definition must not only provide shape information of a nominal part but also contain non-shape information such as tolerances, surface roughness and material specifications. Although machining features are useful for suitable shape information fur process reasoning in CAPP, they need to be integrated with tolerance information for effective process planning. We develop a tolerance modeler that efficiently integrates the machining features with the tolerance information fur feature-based CAPP. It is based on the association of machining features, tolerance features, and tolerances. The tolerance features in this study, where tolerances are assigned, are classified into two types; one type is a face that is a topological entity on a solid model and the other type is a functional geometry that is not referenced to topological entities. The (unctional geometry is represented by using machining features. All the data fur representing the tolerance information are stored completely and unambiguously in an independent tolerance data structure. The developed tolerance modeler is implemented as a module of a comprehensive feature-based CAPP system.

Development of underwater 3D shape measurement system with improved radiation tolerance

  • Kim, Taewon;Choi, Youngsoo;Ko, Yun-ho
    • Nuclear Engineering and Technology
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    • v.53 no.4
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    • pp.1189-1198
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    • 2021
  • When performing remote tasks using robots in nuclear power plants, a 3D shape measurement system is advantageous in improving the efficiency of remote operations by easily identifying the current state of the target object for example, size, shape, and distance information. Nuclear power plants have high-radiation and underwater environments therefore the electronic parts that comprise 3D shape measurement systems are prone to degradation and thus cannot be used for a long period of time. Also, given the refraction caused by a medium change in the underwater environment, optical design constraints and calibration methods for them are required. The present study proposed a method for developing an underwater 3D shape measurement system with improved radiation tolerance, which is composed of commercial electric parts and a stereo camera while being capable of easily and readily correcting underwater refraction. In an effort to improve its radiation tolerance, the number of parts that are exposed to a radiation environment was minimized to include only necessary components, such as a line beam laser, a motor to rotate the line beam laser, and a stereo camera. Given that a signal processing circuit and control circuit of the camera is susceptible to radiation, an image sensor and lens of the camera were separated from its main body to improve radiation tolerance. The prototype developed in the present study was made of commercial electric parts, and thus it was possible to improve the overall radiation tolerance at a relatively low cost. Also, it was easy to manufacture because there are few constraints for optical design.

Effects of the Grinding Conditions on the Shape of Center Ground Part (연삭조건이 원통연삭 공작물 형상에 미치는 영향)

  • Cho, Jae-Il;Kim, Kang
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.7
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    • pp.61-68
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    • 1998
  • The form accuracy of parts has become an important parameter. Therefore, dimensional tolerance and geometric tolerance are used in the design stage to satisfy required quality and functions of parts. But the informations on the machining conditions, which can satisfy the assigned geometric tolerance in design, are insufficient. The objectives of this research are to study the effects of the grinding parameters such as traverse speed, work speed, depth of cut, and dwell time on the after-ground workpiece shape, and to find out the major parameters among them. The results are as follows, The effects of work speed and depth of cut on workpiece shape are negligible compared with the effect of traverse speed. There is an optimal dwell time depending on the traverse speed. The optimal dwell time is decreasing as the traverse speed is increased.

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A Study on the 3-D Form Characteristics of Center Ground Parts (원통연삭 가공물의 3차원 형상특성에 관한 연구)

  • Cho, Jaeil;Kim, Kang
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.95-99
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    • 1996
  • The form accuracy of parts has become an important parameter. Therefore dimensional tolerance and geometric tolerance are used in design to satisfy required quility and functions of parts. But the informations for machining conditions, which can satisfy the assigned geometric tolerance in design, are insufficient. The objectives of this research are to study the effects of the grinding parameters such as traverse speed, work speed, depth of cut, and dwell time on the after-ground workpiece shape, and to find out the major parameters among these parameters. Finally, a methodology is proposed for getting the optimal grinding condition for precision workpiece The results are as follows; The effects of work speed and depth of cut on workpiece shape are ignorable compared to the effect of traverse speed. These is the optimal dwell time depending on the traverse speed. The optimal dwell time is decreasing when the traverse speed is increased.

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SHAPE OPTIMIZATION OF A Y-MIXING VANE IN NUCLEAR FUEL ASSEMBLY (핵연료 봉다발내 Y 혼합날개의 형상최적설계)

  • Jung, S.H.;Kim, K.Y.;Kim, K.H.;Park, S.K.
    • Journal of computational fluids engineering
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    • v.14 no.2
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    • pp.1-8
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    • 2009
  • The purposes of present work are to analyze the convective heat transfer with three-dimensional Reynolds-averaged Navier-Stokes analysis, and to optimize shape of the mixing vane taken tolerance into consideration by using the analysis results. Response surface method is employed as an optimization technique. The objective function is defined as a combination of heat transfer rate and inverse of pressure drop. Two bend angles of mixing vane are selected as design variables. Thermal-hydraulic performances have been discussed and optimum shape has been obtained as a function of weighting factor in the objective function. The results show that the optimized geometry improves the heat transfer performance far downstream of the mixing vane.

Effects of the Grinding Conditions on the Shape of Center Ground Parts

  • Kim, Kang
    • International Journal of Precision Engineering and Manufacturing
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    • v.4 no.3
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    • pp.55-61
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    • 2003
  • The form accuracy of parts has become an important parameter. Therefore, not only dimensional tolerance but also geometric tolerances are used in the design stage to satisfy the required quality and functions of parts. But the information on the machining conditions, which can satisfy the assigned geometric tolerance in do sign, is insufficient. The objectives of this research are to study the effects of the grinding parameters such as traverse speed, work speed, depth of cut, and dwell time on the after-ground workpiece shape, and to find out the major parameters among them The results are as follows; The effects of work speed and depth of cut on the workpiece shape are negligible compared with the effect of traverse speed. These is an optimal dwell time depending on the traverse speed. The optimal dwell time is decreasing as the traverse speed is increasing.

Robust Optimal Design of Disc Brake Based on Response Surface Model Considering Standard Normal Distribution of Shape Tolerance (표준정규분포를 고려한 반응표면모델 기반 디스크 브레이크의 강건최적설계)

  • Lee, Kwang-Ki;Lee, Yong-Bum;Han, Seung-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.9
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    • pp.1305-1310
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    • 2010
  • In a practical design process, the method of extracting the design space information of the complex system for verifying, improving, and optimizing the design process by taking into account the design variables and their shape tolerance is very important. Finite element analysis has been successfully implemented and integrated with design of experiment such as D-Optimal array; thus, a response surface model and optimization tools have been obtained, and design variables can be optimized by using the model and these tools. Then, to guarantee the robustness of the design variables, a robust design should be additionally performed by taking into account the statistical variation of the shape tolerance of the optimized design variables. In this study, a new approach based on the use of the response surface model is proposed; in this approach, the standard normal distribution of the shape tolerance is considered. By adopting this approach, it is possible to simultaneously optimize variables and perform a robust design. This approach can serve as a means of efficiently modeling the trade-off among many conflicting goals in the applications of finite element analysis. A case study on the robust optimal design of disc brakes under thermal loadings was carried out to solve multiple objective functions and determine the constraints of the design variables, such as a thermal deformation and weight.

Influence of Manufacturing Tolerance on the Aerodynamic Characteristics of Axial Compressor Blades - 1. Distortion of Blade Profile Curvatures (축류 압축기 날개의 제작 공차가 공력 특성에 미치는 영향- 1. 날개 형상 곡률 변형)

  • Sohn, Jeong L.;Kang, Dong Jin;Jun, Hyun Joo;Kang, Shin-Hyung
    • The KSFM Journal of Fluid Machinery
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    • v.2 no.3 s.4
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    • pp.30-36
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    • 1999
  • Blade shape profile in the axial compressor is one of the most important factors governing its aerodynamic characteristics. Manufacturing tolerance, which is inevitable in the blade manufacturing processes, may change blade profile and as a consequence, it will affect the compressor performance. In this paper, influence of manufacturing tolerance on the aerodynamic characteristics of axial compressor blades with distortion of blade profile curvatures is investigated by using a flow simulation technique. It is found that manufacturing tolerance can be an important factor affecting the source of both profile and wake losses of the axial compressor blades.

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