• Title/Summary/Keyword: shaft seal

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Contact Analysis Between Rubber Seal, a Spherical Particle and Coated Steel Surface (시일과 코팅된 스틸면 사이의 구형 입자에 의한 접촉해석)

  • Park, Tae-Jo;Jo, Hyeon-Dong
    • Tribology and Lubricants
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    • v.25 no.4
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    • pp.225-230
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    • 2009
  • Seals are very useful machine components in protection of leakage of lubricant or working fluid, and incoming of debris from outside. Various elastomer are widely used as sealing materials and the shaft surfaces are generally coated with high hardness material after heat treatment. It is generally known that the foreign debris and wear particles get stuck into sealing surface, the steel shaft surface can be damaged and worn by mainly abrasive wear. In this paper, using MARC, contact analysis are conducted to show the hard coated steel shaft surface can be fatigue failed by very small elastic particle intervened between seal and steel surface. Variations of contact and von-Mises stress distributions and contact half-widths with interference and coating thickness are presented. The maximum von-Mises stress occurs always in the coating layer or between coated layer/substrate interface. Therefore the coated sealing surface can be fatigued and then failed by very small particles. The results can be used in design of sealing surface and further studies are required.

Radial Contact Force Measurement of Lip Seals with a Split Shaft Device (스플릿트샤프트 장치를 이용한 립실의 접촉력측정)

  • Kim, Wan-Doo
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1996.10a
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    • pp.158-162
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    • 1996
  • A split shaft device is commonly used to measure the radial force of lip seals. The radial force measured with this device includes some inevitable error. This error is caused by the fact that the split shafts cannot maintain a perfect circle when the interference becomes larger or smaller than some initial interference. In this study, a theoretical model for the calculation of the radial contact force has been carried out, and an explicit equation for the measurement error as a function of the initial interference and the interference to be measured has been obtained. The error when the interference is small is not dependent upon the material properties and the shape of the lip seal, but rather upon the amplitude of the initial interference and the interference to be measured. When the interference is larger or smaller than the initial interference, the measured contact force is always underestimated or overestimated.

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The Effects of Centrifugal Stress on Seal Dynamics (시일 동특성에 미치는 원심응력의 영향에 관한 연구)

  • 양보석
    • Tribology and Lubricants
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    • v.5 no.1
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    • pp.64-68
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    • 1989
  • The dynamic characteristics of the annular pressure seal employed in pump have been theoretically deduced with consideration of the effects of elastic deformation due to the centrifugal stress. The deformation of the shaft is governed by the linear theory of elasticity. The results derived herein considering the elastic deformation are compared with the previously published author's results in the stiffness and damping coefficients.

Numerical Study on the Magnetic Flux Distribution of a Magnetic Fluid Seal (자성유체시일의 자속분포에 관한 수치적 연구)

  • 김청균;차백순;민진기;정성천
    • Tribology and Lubricants
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    • v.14 no.3
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    • pp.32-38
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    • 1998
  • This paper presents the magnetic flux distributions of a ferrofluid seal at the sealing gap between the pole pieces and the rotating shaft. The optimized shape of pole pieces has been determined by using the computer simulations. The computed results indicate that the sloped pole piece of 27$^{\circ}$ shows good flux distributions compared with that of the conventional flat pole pieces and may reduce frictional heats due to a reduced surface contact areas of magnetic fluids.

The Effects of Thermal Stress on Seal Dynamics (시일 동특성에 미치는 열응력의 영향에 관한 연구)

  • 양보석
    • Tribology and Lubricants
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    • v.7 no.2
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    • pp.36-40
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    • 1991
  • The dynamic characteristics of the annular pressure seal employed in pump have been theoretically deduced with consideration of the effects of elastic deformation due to the thermal stress. The thermal deformation is developed for the two-dimensional steady thermal stress distribution in a infinite circular cylinder subject to heating of the seal and shaft surface into the surrounding fluid. To demonstrate this analysis, the effects of thermal stress on rotordynamic coefficients and logarithmic decrement for annular plain seals was shown.

A Lubrication Performance Analysis of Mechanical Face Seals Using Galerkin Finite Element Method (갤러킨 유한요소해석법을 이용한 미케니컬 페이스 실의 윤활성능해석)

  • Choe, Byeong-Ryeol;Lee, An-Seong;Choe, Dong-Hun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.6
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    • pp.916-922
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    • 2001
  • A mechanical face seal is a tribo-element intended to control leakage of working fluid at the interface between a rotating shaft and its housing. Leakage of working fluid decreases drastically as the clearance of the mating seal faces gets smaller. But the very small seal clearance results in an increased reduction of seal life because of high wear and heat generation. Therefore, in the design of mechanical face seals a compromise between low leakage and acceptable seal life is important, and it presents a difficult and practical design problem. A fluid film or sealing dam geometry of the seal clearance affects seal lubrication performance very much, and thereby it is one of the main design considerations. In this study the Reynolds equation for the sealing dam of mechanical face seals is numerically analyzed, using the Galerkin finite element method, which is readily applied to various seal geometries. Film pressures of the sealing dam are analyzed, including the effects of the seal face coning and tilt. Then, lubrication performances of the seals, such as opening forces, restoring moments, leakage, and dynamic coefficients, are calculated, and they are compared to the results obtained by the narrow seal approximation.

Control of Internal Packing Seal Clearances Considering for Shaft Behavior During Steam Turbine Operation (증기터빈 운전중 축 거동을 고려한 내부단 패킹실의 틈새 관리)

  • Pack, Min-Sik;Lee, Si-Yeon;Yang, Bo-Suk;Choi, Sung-Choul;Lee, Jae-Geun
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.1715-1720
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    • 2004
  • This paper presents the characteristics of internal clearances for the interstage of blades and shaft gland seals on the steam turbine which are installed in tandem compound. Internal clearances was changed when the rotor turned in the cylindrical sleeve bearing due to the generation of oil film wedge. This presented concern is very useful to prevent the rubbing damage of seal edge between the fixed and moving parts in steam turbine due to the misalignment at the rotating and stationary parts. This method is applied for the unbalanced clearances distribution to the left and right sides in the turbine casing. A considerable amount of unbalanced clearances distribution trend is determined according to the rotating speed of rotor, size and type of proceeding bearing, oil viscosity, surface roughness of bearing and shaft, oil temperature, oil pressure and bearing load.

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A Study of Magnetic Fluid Seals for Blood Sealing

  • Tomioka, Jun;Fukaishi, Akira;Ohba, Takashi
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.373-374
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    • 2002
  • Magnetic fluid seals are used in a wide variety of gas and dust sealing applications. However, it is difficult to seal for liquid because of its characteristic. This study will be a basic guide for a magnetic fluid seal for liquid, especially for blood to be practically used in medical instruments such as rotary blood pumps by clarifying its seal properties. Sealing pressure test, durability test, and hemolysis test have been conducted for this seal. In this study, magnetic fluid, sealing fluid, eccentricity ratio, revolution speed were selected as parameters. As results of the tests, it has been found that the properties of magnetic fluid seal depend on the solvent and the saturation magnetization of magnetic fluid. Therefore, the selection of magnetic fluid is important for this seal. It also has been found that eccentricity ratio of the shaft caused harmful effect for seal properties. In conclusion, it has been showed that magnetic fluid seals could be possibly used in medical instruments such as blood pumps when blood come in contact with magnetic fluids.

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Case History for Reduction of Shaft Vibration in a Steam Turbine

  • Kim, In Chul;Kim, Seung Bong;Jung, Jae Won;Kim, Seung Min
    • 유체기계공업학회:학술대회논문집
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    • 2001.11a
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    • pp.315-321
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    • 2001
  • The shaft system of turbine is composed of rotating shaft, blades, bearings which support the shaft, packing seal which prevent the leakage of steam, and couplings which connect the shaft. Shaft system component failure, incorrect assemblage or deflection by unexpected forces causes vibration problem. And every turbine has its own characteristics in dynamic response. In this paper we propose the three-bearing supported type rotor which is real equipment and being operated this time as commercial operation. From 1996 it has a high vibration problem and there are many kinds of trial to solve this problem. In resent outage we performed a special diagnosis and carried out appropriate work. We would like to introduce and explain about this case history.

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A Study on the Development of Ship's Stern Tube Sealing System(I) -Based on Lip Seals- (선미관 밀봉장치 개발에 관한 연구 (I) - 맆 시일을 중심으로-)

  • 김영식;전효중;왕지석;정재현
    • Journal of Advanced Marine Engineering and Technology
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    • v.15 no.4
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    • pp.29-45
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    • 1991
  • Lip type stern tube sealing systems have used in almost all the middle or large ships which are being constructed in these days. It seems that the pressure fluctuation of the seal ring interspace, the cross-section profile and the materials quality of the seal rings have great effects on the sealing fuction of this sealing system. In this paper, the mechanical movement of lip seal ring which plays the most important role in stern tube sealing system and the possibility of leakage caused by pressure fluctuation are studied by theory and experiment. Using the finite element method for the axi-symetric object which receives the torsional load, the displacement and stress analysis of the seal rings, and also the possibility of crack occurance is checked by theoretical analysis. If the force which seal ring lip periphery receives is too small, there will be the possibility of leakage caused by the pressure fluctuation of the seal ring interspace, and if this force is too large, the frictional force between the seal ring and the liner will become problematical. The possibility of leakage caused by hardening of seal ring materials and creep phenomena of tested seal rings are also examined. The trial seal rings were designed and manufactured using the program of displacement and stress analysis developed in this study and the experimental apparatus to test the trial seal rings was also designed and manufactured. This trial seal rings were fitted in the experimental apparatus which was made in the same form as an actual stern tube. The one side of this apparatus was filled with sea water and the other side of it was filled with the lubricating oil. The leakage of oil and sea water was checked and the temperature was measured, rotating the propeller shaft at the constant velocity by D.C. motor. It was proved that the trial seal rings made in Viton rubber functioned excellenty but the trial seal rings made in N.B.R. rubber had problem in its durability.

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