• 한국생산제조학회지
• /
• 제19권6호
• /
• pp.841-846
• /
• 2010

The present study examined the mechanical properties of the friction welding with hollow and solid shaft of SM45, of which the diameter is 25.2mm and 33mm. Friction welding was conducted at welding conditions of 2,000rpm, friction pressure of 50MPa, upset pressure of 70MPa, friction time of 0.4sec to 1.4sec by increasing 0.2sec, upset time of 2.0 sec including variable such as friction time are following. Under these conditions, a tensile test, a hardness test and a microstructure of weld interface were studied. The results were as follows : When the friction time was 1.0 seconds under the conditions, the maximum tensile strength of the friction weld happened to be 1,094MPa, which is 120% compared with the tensile strength of SM45C base metal. The upset length linearly increased as friction time increased. According to the hardness test, the hardness distribution of the weld interface was formed from 475Hv to 739Hv. HAZ(Heat Affected Zone) was formed from the weld interface to 2mm of SM45C.

• 한국소음진동공학회논문집
• /
• 제12권5호
• /
• pp.380-388
• /
• 2002

This paper describes the optimum design for low-pressure steam turbine rotor of 1,000 MW nuclear power plant by using a combined genetic algorithm, which uses both a genetic algorithm and a local concentrate search algorithm (e.g. simplex method). This algorithm is not only faster than the standard genetic algorithm but also supplies a more accurate solution. In addition, this algorithm can find the global and local optimum solutions. The objective is to minimize the resonance response (Q factor) and total weight of the shaft, and to separate the critical speeds as far from the operating speed as possible. These factors play very important roles in designing a rotor-bearing system under the dynamic behavior constraint. In the present work, the shaft diameter, the bearing length, and clearance are used as the design variables. The results show that the proposed algorithm can improve the Q factor and reduce the weight of the shaft and the 1st critical speed.

• Journal of Welding and Joining
• /
• 제17권3호
• /
• pp.71-78
• /
• 1999

The welded metal bellows is commonly manufactured by welding pairs of washer-shaped discs of thin sheet metal stamped from strip stock in thickness from 0.025 to 0.254 mm. The discs, or diaphragms, are formed with mating circumferential corrugations. In this study, the diaphragms were welded by using a CW Nd: YAG laser to form metal bellows. The bellows was fixed on a jig and compressed axially, while Cu-rings were installed between belows edges for intimate contact of edges. The difference between the inner diameter of bellows and jig shaft causes an eccentricity, while the tolerance between motor shaft and jig shaft causes a wobble type motion. A vision sensor which is based on the optical triangulation was used for seam tracking. An image processing algorithm which can distinguish the image by bellows edge from that by Cu-ring was developed. The geometric relationship which describes the eccentricity and wobble type motion was modeled. The seam tracking using the image processing algorithm and the geometric modeling was performed successfully.

• 한국지반공학회:학술대회논문집
• /
• 한국지반공학회 2009년도 세계 도시지반공학 심포지엄
• /
• pp.554-563
• /
• 2009

The trend of current urban redevelopment and new city development project shows that the superstructure of building is getting larger and higher in consequence of a limited plottage condition. For this reason, it is definitely required to extend pile diameter and install more deep foundation(Mega foundation) to support superstructure. The existing precast pile construction method causes construction-related problems such as increasing quantities, difficulty of storage & transportation material and decreasing design load while construct pile in deep foundation. The drilled shaft method has applied to minimize those problems. This article will be presented construction case study of design & construction of R.C.D method for a large building foundation work on the inside and outside of the country.

• 한국안전학회지
• /
• 제25권6호
• /
• pp.22-27
• /
• 2010

Flow Coefficients of intake port in an engine cylinder head were measured by a newly designed flow rig. In measuring the flow coefficient with traditional method, the valve lift was manually varied by technician with adjusting a micrometer which is directly connected to the intake valve of the cylinder head. The cam shaft of the cylinder head is directly rotated by a step motor and the valve lift was automatically varied with cam shaft profile in the newly designed flow rig. The measurement of the flow coefficient was automated by rotating the cam shaft with the step motor. Automatic measurement of the flow coefficient could be safely measured by separating a technician from the noise and vibration of the traditional flow rig. Also, the automatic measurement of the flow coefficient reduce the measurement time and provide meaningful statistical data.

• 대한설비공학회:학술대회논문집
• /
• 대한설비공학회 2007년도 동계학술발표대회 논문집
• /
• pp.397-403
• /
• 2007

In this paper, conceptual design of scroll expander-compressor for Stirling engine utilizing solar energy as heat source has been carried out. Orbiting scroll member was designed to have a double-sided structure to reduce the overall scroll size and to cancel out the axial forces on the orbiting scroll base plate. Diameter of designed scroll base plate was about 251 mm for the expander, and it was about 218 mm for the compressor. With operating condition such as temperature range of $400^{\circ}C/20^{\circ}C$, pressure range of 6 MPa/2 MPa, and shaft speed of 2700 rpm, the shaft output of the designed scroll expander was calculated to be 49.8 kW, while input power for the scroll compressor was 38.6 kW, yielding 11.2 kW for the output power of the Stirling engine. Overall efficiencies of the scroll expander and compressor were 93.73% and 92.87%, respectively.

• 융복합기술연구소 논문집
• /
• 제6권1호
• /
• pp.23-26
• /
• 2016

DC motor shafts have several defects such as double cut, deep scratch on surface, and defects in diameter and length. The deep scratches are due to collision among the other shafts. So the scratches are long and thin but their orientations are random. If the smallest enclosing box, i.e. oriented bounding box for a detective point group is found, then the size of the corresponding defect can be modeled as its diagonal length. This paper proposes an suface inspection algorithm for the DC motor shaft using the oriented bounding box. To evaluate the proposed algorithm, a test bed is made with a line scan CCD camera (4096 pixels/line) and two rollers mechanism to rotate the shaft. The experimental result on a pre-processed image with contrast streching algorithm, shows that the proposed algorithm sucessfully finds 150 surface defects and its computation time (0.291 msec) is enough fast for the requirement (4 seconds).

• 한국산학기술학회논문지
• /
• 제18권12호
• /
• pp.135-139
• /
• 2017

VLCC 추진축계의 선미관 후부 베어링에서 주로 발생하는 발열 사고는 프로펠러 하중이 추진축을 처지게 하여 후방부에 과도한 국부압착압력이 작용하는 것이 주된 원인이다. 최근 VLCC는 엔진 출력이 크고 축 직경이 증가하는 반면 선미관전부 베어링과 후부 베어링 사이의 간격이 상대적으로 짧아져 축계 시스템의 유연성이 저하되는 경향이 있으며, 이로 인해 발열 사고 가능성에 대한 우려가 커지고 있다. 본 연구에서는 선체의 변형에 대한 축계의 유연성을 확보하기 위한 방안으로 선미관 전부 베어링을 삭제하고 선미관 후부 베어링만을 설치한 새로운 축계 시스템의 적용 가능성을 검토하였다. 국부압착압력의 계산에 있어서는 접촉 너비를 따라 반 타원 형상의 압력 분포를 가정한 Hertzian 접촉 조건을 도입하였으며, 엔진 가동 상태의 프로펠러 하중, 열 효과 및 선체 변형을 고려하였다. 제안된 축계 시스템에 대한 해석을 통해 선미관 후부 베어링의 축 접촉면 재료인 화이트 메탈에 부분 경사를 추가 시공함으로써 설계 요구 조건이 만족됨을 확인하였다. 제안된 축계 시스템의 적용을 통해 발열 사고 예방을 위한 축계 유연성 확보 뿐 만 아니라 시스템의 단순화를 통한 설치비용의 감소 등 부가적인 효과도 기대할 수 있다.

• 대한기계학회:학술대회논문집
• /
• 대한기계학회 2001년도 춘계학술대회논문집D
• /
• pp.133-138
• /
• 2001

In this paper, we have investigated the drying characteristics of waste sludge in a rotary dryer equipped with disintegration device. The sludge samples($moisture\;contents\;:\;70{\sim}85%\;W.B.$) used in the experiment were mainly a soybean and an alcohol fermentation sludges in food industry, or sewage sludge. It was studied by measuring the change of moisture contents that the shaft speed($operating\;range\;:\;100{\sim}250rpm$) affected on the drying rate and the particle size distribution of the dried solid. The dried granular products of the diameter of 1 to 5mm are obtained from sludge materials. In the results, as the increased of shaft speed, the particle size and the moisture contents of dried solid was decreased, and the retention time was increased.

• Tribology and Lubricants
• /
• 제10권2호
• /
• pp.39-42
• /
• 1994

This paper deals with the distributions of the contact stress in oil seals. The distributions of the contact stress due to the temperature effects are analyzed for various values of the interference for a nitrile rubber seal. The calculated FEM results show that the relative maximum stresses occur at the contacting area against the shaft, the flex zone, and the contacting area of the garter spring grooves. Using the coupled temperature-stress FEM a nalysis, the contact force of a radial lip seal with and without the garter spring are studied as a function of shaft diameter. The calculated results of mechanical analysis show good correspondence with those of the coupled thermal-mechanical analysis method except small values of the interference. And the calculated results indicated that the thermal stresses only have a very minor influence on the deformed shape of the lip seal as the interference increases. But the coupled temperature-stress analysis will be very useful tool to predict the contact behaviors of rubber lip seals for small values of the interference.