• Title/Summary/Keyword: shaft

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Rotordynamic Characteristics of an APU Gas Turbine Rotor-Bearing System Having a Tie Shaft

  • Lee, An-Sung;Lee, Young-Seob
    • Journal of Mechanical Science and Technology
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    • v.15 no.2
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    • pp.152-159
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    • 2001
  • In this paper it is intended to set-up a sound model of the 60,000rpm 100kW prototype APU gas turbine rotor-bearing system, and particularly to investigate the influences of the tie shaft on the rotordynamic characteristics of the entire APU gas turbine rotor-bearing system, employing the dual shaft model. Firstly, a mock-up APU rotor has been constructed to test and verify the model. Analytical natural frequency results have agreed with the corresponding modal test ones to within 5% difference. Then, the rotordynamic characteristics of the prototype APU rotorbearing system have been investigated. Natural vibration and unbalance response analyses results have shown that the inner tie shaft resonance can cause high enough vibration of the outer main rotor shaft. This could be a concern as the rotor journals operate on very thin air film at high speed. It is concluded as a conservative design practice that the inner tie shaft should be explicitly modeled in the rotordynamic analysis of the APU rotor-bearing system.

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Experimental Study on the Dynamic Response of Oil Seals

  • Sung, Boo-Yong;Shim, Woo Jeonm;Kim, Chung Kyun
    • KSTLE International Journal
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    • v.1 no.1
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    • pp.59-62
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    • 2000
  • This paper deals with an experimental study on the dynamic response of an elastomeric oil seal when the interferences between shaft and lip as well as the dynamic eccentricities are present. The dynamic response of seal lip in oil seals was observed with the aid of an image processing apparatus. The temperature of the seal lip edge, friction torque and the dynamic sealing gap between shaft and lip are measured at different conditions of the initial interference and the shaft eccentricity, The data were simultaneously measured under dynamic conditions. Experimental results show that, as the shaft speed is increased, S/e$_{d}$ has nearly reached a constant asymptotic value fur a certain range of shaft speeds. The results indicate that the gap separation between shaft and lip is provided due to the shaft eccentricity because the seal lip cannot follow quickly the radial displacements with increasing shaft speed.d.

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Failure Examples Study for Tribological Characteristics of Drive Shaft and Axle System in Vehicles (자동차 드라이브 샤프트와 액슬 시스템의 트라이볼로지적인 특성에 관한 고장사례 고찰)

  • Lee, Il Kwon;Moon, Hak Hoon;Youm, Kwang Wook
    • Tribology and Lubricants
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    • v.29 no.6
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    • pp.397-402
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    • 2013
  • This study examined the tribological characteristics of the drive shaft and axle system in vehicles. The first drive shaft example contained end play for a CV joint that transferred part of the transmission power to the wheel. The joint part of the drive shaft was deformed because of reduced durability due to wear. Thus, vibrations caused the body to shake and become unbalanced when the drive shaft transferred the power. The second example was the cross-section of a shaft that connected the slip-connection of the propeller shaft on the input side to the yoke flange of the output side; the durability was reduced because of corrosion. End play caused by wear between the bearing and cross-section shaft appeared to cause shaking. In the third example, a grease leak reduced lubrication and thus caused damage to the hub bearing and inside the knuckle. The failure was produced by sticking. The fourth example had noise produced by the gear and gear transfer. This was due to the backlash of the pinion and few ring gears for the differential gear. Therefore, drive shaft and axle systems must be thoroughly checked and managed to minimize and reduce failure phenomena.

The Introduction of Shaft Alignment Calculation for very Large Container Vessel (초대형 콘테이너선의 축계정렬 계산 사례 소개)

  • Kang Dong Chun;Park Kun Woo;Kim Kyoung Ho
    • Special Issue of the Society of Naval Architects of Korea
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    • 2005.06a
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    • pp.138-143
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    • 2005
  • Recently, it is much more required to approach the accurate shaft alignment analysis according to the tendency of active showing in large container vessel and that of the heavy weight of propeller in connection with it. Shaft alignment calculation lies upon how the pressure apply on bearings properly in operation of main engine and how the stress of shaft puts within that of limit of bearing material and how the movement of shaft is prospected owing to propeller forces and moments. Therefore, we have conducted the shaft alignment calculation of very large container vessel considering the deformation of hull structure and the propeller forces and moments and the static and dynamic condition of shaft. The calculation results show the pressure distribution of aft bush and the movement of shaft in bearing. The shaft alignment calculation helps the stable application of shaft alignment, which was proved in sea trial.

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A Study on Characteristic Analysis of Shaft Electromotive Force in SAEYUDAL (새유달호 축기전력의 특성 분석에 관한 연구)

  • Ahn, Byong-Won;Im, Myeong-Hwan
    • Journal of Advanced Marine Engineering and Technology
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    • v.39 no.1
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    • pp.28-31
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    • 2015
  • Electromotive forces (EMF) are generated by electrical equipment and engine shafting with a number of reasons. The shaft and bearing which is insulated by lubricating oil acts as a condenser, being able to store this EMFs. The electromotive force on the hull and shaft, with very few exceptions, has anode voltage on it. Electrical spark of the anode voltage on the shaft may lead to corrosion. Hence, in order to prevent ship's shaft and propeller corrosion, shaft grounding system are installed and operated. The shaft EMF voltage measurement methods was measured using 24bit 2 channels A/D converter of NI company and Labview software. 1 channel was propeller shaft's voltage and the other was M/E engine rpm gauge. In this paper, the generated electromotive force was analyzed and modeled with result of the analysis. As a result, the main shaft's electromotive force was in direct proportion to the main engine's revolution. However, over the specific R.P.M., it was reduced gradually. In addition, higher electromotive force on the shaft was identified during engine's ahead direction than the astern direction. The generated electromotive force is only minor compared to the shaft grounding system.

A Study on Evaluation Method of Member Forces on the Propulsion Shaft of Ship for Damage Protection of Clutch (선박 추진축계 클러치 손상방지를 위한 축계 부재력 평가방법 연구)

  • Shin, Sang-Hoon;Choe, Ick-Hung;Ko, Dae-Eun
    • Journal of the Society of Naval Architects of Korea
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    • v.47 no.3
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    • pp.438-446
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    • 2010
  • The purpose of this study is to establish the proper evaluation method of member forces on the propulsion shaft using strain gages to confirm bearing offset. The strain measurements to find out the bending moments of the shaft have been performed in the yard to be compared with the results of the shaft alignment analysis. The clutch of the propulsion shaft is highly sensitive to shear forces as well as bending moments and the necessity of the measurement of shear forces on the shaft for normal operation of the clutch is recently on the rise. In this study, an evaluation method of the member forces (bending moments and shear forces) of the shaft clutch based on the shaft strain measurement is established. Through the application of this method to the eight $216,000\;m^3$ LNG carriers, the safeties of the clutch systems are evaluated and the better bearing offsets are deduced for the LNG carriers. After adjusting the bearing offsets, all the sea trials of the eight LNG carriers are successfully carried out without any troubles.

A Study on the Structural Strength Fatigue Improvement of an Axle Shaft for a 3.5-Ton Commercial Vehicle (3.5톤 상용차용 액슬샤프트의 피로강도 개선에 대한 연구)

  • Moon, Hong-Ju;Sim, Ki-Joong;Jeon, Namjin
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.3
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    • pp.71-77
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    • 2018
  • This paper suggests how to improve the fatigue strength of an axle shaft, which is the vulnerable part of an axle shaft system for a 3.5-ton commercial vehicle. The axle shaft is composed of a universal joint with a spider and yoke, yoke shaft, and so on. Structural analysis of the initial axle shaft was conducted to select the exact area for structural strength fatigue improvement, and as a result, the inner/outer yoke shaft and spider were selected. Four cases considered design variables, such as length and thickness, to verify the enhanced durability of the axle shaft, and fatigue analysis was conducted. Finally, we suggest that the axle shaft system satisfied the working conditions for a 3.5-ton commercial vehicle.

A Study of the Shaft Power Measuring System Using Cameras (카메라를 이용한 축계 비틀림 계측 장치 개발)

  • Jeong, Jeong-Soon;Kim, Young-Bok;Choi, Myung-Soo
    • Journal of Ocean Engineering and Technology
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    • v.24 no.4
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    • pp.72-77
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    • 2010
  • This paper presents a method for measuring the shaft power of a marine main engine. Usually, in traditional systems for measuring shaft power, a strain gauge is used even though it has several disadvantages. First, it is difficult to set up the strain gauge on the shaft and acquire the correct signal for analysis. Second, it is very expensive and complicated. For these reasons, we investigated alternative approaches for measuring shaft power and proposed a new method that uses a vision-based measurement system. For this study, templates for image processing and CCD cameras were installed at the both ends of the shaft. Then, in order for the cameras to capture the images synchronously, we used a trigger mark and a optical sensor. The position of each template between the first and the second camera images were compared to calculate the torsion angle. The proposed measurement system can be installed more easily than traditional measurement systems and is suitable for any shaft because it does not contact the shaft. With this approach, it is possible to measure the shaft power while a ship is operating.

Design Method to Reduce the Press-Fitted Assembly Dama (압입축의 파손 저감을 위한 설계 방법에 대한 연구)

  • Byon, Sung-Kwang;Choi, Ha-Young;Lee, Dong-Hyung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.5
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    • pp.128-134
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    • 2021
  • A press-fitted shaft is an essential part used in industrial machines, and it is generally used to transmit large quantities of power. Very high contact pressure occurs at the end parts of the contact between the shaft and boss, which are press-fitted shaft components. Such contact pressure not only damages the contact surface of a press-fitted shaft but also reduces its fatigue strength. To improve a press-fitted shaft's fatigue strength, the contact pressure on the contact surface, which directly affects the fatigue strength, should be minimized. Thus, in this study, the design configuration optimization of the end part of the boss was based on the approximate optimization method and was aimed at minimizing the contact pressure at the end of a press-fitted shaft. Comparison of the contact pressure and the contact stress of a conventional press-fitted shaft with those of the optimized press-fitted shaft showed that the boss design of the optimized press-fitted shaft effectively improved the fatigue life.

Measurement Errors of Non-contact Type Vibration Sensors Used for Precision Measurement of Shaft Vibration (정밀 축진동 측정에 사용되는 비접촉식 진동센서의 측정오차)

  • 전오성;김동혁;최병천
    • Journal of KSNVE
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    • v.1 no.2
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    • pp.107-113
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    • 1991
  • When non-contact type vibration probes are used for the precision measurement of shaft vibration, they can induce the measurement errors due to the shaft curvature since they have been calibrated for the flat plate. In this study the errors due to the shaft radius and the misalignment between the shaft and probe centerlines are analyzed, and an in-situ calibration tool, which can be conveniently used for calibration independent of the shaft curvature and material, is introduced.

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