• Title/Summary/Keyword: servo systems

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THE DEVELOPMENT OF THE NARROW GAP MULTI-PASS WELDING SYSTEM USING LASER VISION SYSTEM

  • Park, Hee-Chang;Park, Young-Jo;Song, Keun-Ho;Lee, Jae-Woong;Jung, Yung-Hwa;Luc Didier
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.706-713
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    • 2002
  • In the multi-pass welding of pressure vessels or ships, the mechanical touch sensor system is generally used together with a manipulator to measure the gap and depth of the narrow gap to perform seam tracking. Unfortunately, such mechanical touch sensors may commit measuring errors caused by the eterioration of the measuring device. An automation system of narrow gap multi-pass welding using a laser vision system which can track the seam line of narrow gap and which can control welding power has been developed. The joint profile of the narrow gap, with 250mm depth and 28mm width, can be captured by laser vision camera. The image is then processed for defining tracking positions of the torch during welding. Then, the real-time correction of lateral and vertical position of the torch can be done by the laser vision system. The adaptive control of welding conditions like welding Currents and welding speeds, can also be performed by the laser vision system, which cannot be done by conventional mechanical touch systems. The developed automation system will be adopted to reduce the idle time of welders, which happens frequently in conventional long welding processes, and to improve the reliability of the weld quality as well.

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Experimental study of neural linearizing control scheme using a radial basis function network

  • Kim, Suk-Joon;Park, Sunwon
    • 제어로봇시스템학회:학술대회논문집
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    • 1994.10a
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    • pp.731-736
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    • 1994
  • Experiment on a lab-scale pH process is carried out to evaluate the control performance of the neural linearizing control scheme(NLCS) using a radial basis function(RBF) network which was previously proposed by Kim and Park. NLCS was developed to overcome the difficulties of the conventional neural controllers which occur when they are applied to chemical processes. Since NLCS is applicable for the processes which are already controlled by a linear controller and of which the past operating data are enough, we first control the pH process with PI controller. Using the operating data with PI controller, the linear reference model is determined by optimization. Then, a IMC controller replaces the PI controller as a feedback controller. NLCS consists of the IMC controller and a RBF network. After the learning of the neural network is fully achieved, the dynamics of the process combined with the neural network becomes linear and close to that of the linear reference model and the control performance of the linear control improves. During the training, NLCS maintains the stability and the control performance of the closed loop system. Experimental results show that the NLCS performs better than PI controller and IMC for both the servo and the regulator problems.

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LOW-DRER $H_\infty$ CONTROLLERS WITH THE MIXWED SENSITIVITY PROBLEMS

  • Qi, Run-De;Tsuji, Teruo
    • 제어로봇시스템학회:학술대회논문집
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    • 1994.10a
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    • pp.455-460
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    • 1994
  • This paper presents a simple methodology for reducing the order of H$_{\infty}$ controllers in the mixed sensitivity control problems. The key point of this methodology is to transform the generalized plant expression to new one, where the control object and the weighting functions for the sensitivity function may have some poles on the imaginary axis. So that, this methodology makes it possible to use the standard method to solve the general H$_{\infty}$ design problems about the mixed sensitivity problems, even for a servo system or a oscillatory system. We derive that the order of H$_{\infty}$ controllers designed by this methodology may be reduced to n$_{p}$ where n$_{p}$ is the order of the denominator of the control object. It is clear that n$_{p}$ is lower than n$_{p}$ + n$_{s}$, which is the order of H$_{\infty}$ controllers obtained by the ordinary H$_{\infty}$ design method up to now, where n$_{s}$ is the order of the denominator of the weighting function for sensitivity. Finally, a numerical example is given to illustrate the results..lts.ts..lts.lts.

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Three-dimensional Guidance Law for Formation Flight of UAV

  • Min, Byoung-Mun;Tahk, Min-Jea
    • 제어로봇시스템학회:학술대회논문집
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    • 2005.06a
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    • pp.463-467
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    • 2005
  • In this paper, the guidance law applicable to formation flight of UAV in three-dimensional space is proposed. The concept of miss distance, which is commonly used in the missile guidance laws, and Lyapunov stability theorem are effectively combined to obtain the guidance commands of the wingmen. The propose guidance law is easily integrated into the existing flight control system because the guidance commands are given in terms of velocity, flight path angle and heading angle to form the prescribed formation. In this guidance law, communication is required between the leader and the wingmen to achieve autonomous formation. The wingmen are only required the current position and velocity information of the leader vehicle. The performance of the proposed guidance law is evaluated using the complete nonlinear 6-DOF aircraft system. This system is integrated with nonlinear aerodynamic and engine characteristics, actuator servo limitations for control surfaces, various stability and control augmentation system, and autopilots. From the nonlinear simulation results, the new guidance law for formation flight shows that the vehicles involved in formation flight are perfectly formed the prescribed formation satisfying the several constraints such as final velocity, flight path angle, and heading angle.

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Modelling and Accurate Tracking Controller Design of A Transfer Crane (트랜스퍼 크레인의 모델링 및 고정도 주행제어기 설계에 관한 연구)

  • Kim, Young-Bok;Suh, Jin-Ho;Lee, Kwon-Soon
    • Journal of Ocean Engineering and Technology
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    • v.20 no.6 s.73
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    • pp.114-122
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    • 2006
  • The most important thing in the container terminal is to handle the cargo effectively in a limited time. To achieve this objective, many strategies have been introduced and applied. If we consider the automated container terminal, it is necessary that the cargo handling equipment is equipped with more intelligent control systems. From the middle of the 1990s, an automated rail-mounted gantry crane (RMGC) and rubber-tired gantry crane (RTG) have been developed and widely used to handle containers in the yards. Recently, in these cranes, equipment like CCD cameras and sensors have been mounted to cope with the automated terminal environment. In this paper, we try to support the development of more intelligent automated cranes that make the cargo handling be performed effectively in the yards. For this plant, we ought to consider modeling, tracking control, anti-sway system design, skew motion suppressionand complicated motion control and suppressing problems. In this paper, the system modeling and a tracking control approach are discussed, based on a two-degree-of-freedom (2DOF) servo-system design. From the simulation results, the good control performance of the designed control system is evaluated.

Unknown-Parameter Estimation of Electric-Hydraulic Servo Cylinder Based on Measurements (측정 데이터 기반 전기-유압 서보 실린더의 미지 변수 추정)

  • Seung, Ji Hoon;Yoo, Sung Goo;Seul, Nam O;Noh, Jackyou
    • IEMEK Journal of Embedded Systems and Applications
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    • v.14 no.6
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    • pp.347-353
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    • 2019
  • Electric-hydraulic sever cylinders are used in many offshore applications such as wind energy farms, solar farms and plants. Jack-up barges are often used for these offshore system operations. Jack-up barge control is up/down by hydraulic cylinder position control. Working in harsh environments can lead to changes in internal parameters. This nonlinearity makes precise control difficult. In order to overcome the problems, we proposed a method of unknown-parameter estimation algorithm based on measurements obtained by system. In this paper, we employee Unscented Kalman filter (UKF) to estimate states and unknown-parameter from augmented nonlinear equation. Performance of estimation results is verified in simulation on an environments of Matlab. The estimation results of the state and unknown-parameter show that the estimation error of unknown-parameter is reduced according to decreasing the state estimation error.

Integrated Design of Feed Drive Systems Using Discrete 2-D.O.F. Controllers (II) -Formulation and Synthesis of Integrated Design- (이산형 2자유도 제어기를 이용한 이송계의 통합설계 (II) -통합설계의 정식화와 해석-)

  • Kim, Min-Seok;Chung, Sung-Chong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.7
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    • pp.1038-1046
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    • 2004
  • In order to acquire high-speed and high-precision performances in servomechanisms, an integrated design method have been proposed. Based on strict mathematical modeling and analysis of system performance according to design and operating parameters, a nonlinear constrained optimization problem including the relevant subsystem parameters of the servomechanism is formulated. Optimum design results of mechanical and electrical parameters are obtained according to the design parameters specified by designers through the integrated design processes. Motors are optimally selected from the servo motor database. Both the geometric errors referring to Abbe offset and the contour errors are minimized while required constraints such as stability conditions and saturated conditions are satisfied. This design methodology both offers the improved possibility to evaluate and optimize the dynamic motion performance of the servomechanism and improves the quality of the design process to achieve the required performance for high-speed/precision servomechanisms.

A Stuy on Automatic Seam Tracking of Arc Welding Using an Laser Displacement Sensor (레이저 변위센서를 이용한 용접선 자동추적에 관한 연구)

  • 양상민;조택동;서송호
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.04a
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    • pp.680-684
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    • 1996
  • Welding systems cannot adapt to changes in the joint geometry which may occur due to a variety of reason. Automatic seam tracking technigue is essential to adjust the welding torch position in real time as it moves along the seam. Automatic tracking system must keep the welding speed constant unrelation to the change of the welding path. Therefore, the information from the laser displacement sensor must be converted into the input to operate the X-Y table and to rotate the desired torch position by proposed algorithm. In this research, laser displacement sensor is used as a seam finder in the automatic tracking system. X-Y moving table manipulated by ac servo motor controls the position and velocity of the torch-and-sensor part. DC motor controls the position and velocity of the torch. X-Y table controls the position of sensor and relative position of torch is controlled by dc motor which is mounted at sensor-and-torch part. Sensor is always ahead of torch to preview the weld line. From the experimental results, we could see the possiblity that the laser displacement sensor can be used as a seam finder in welding process and that the seam tracking system controlled by proposed algorithm is well done.

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Automatic Velocity Ripple Compensation Algorithm by Feedforward Control (피드포워드를 이용한 속도리플 자동 보상 알고리즘)

  • Han, Ji Hee;Kim, Jung Han
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.9
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    • pp.951-959
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    • 2013
  • In order to improve the speed performance of the direct drive mechanical systems, a comprehensive analysis of the velocity ripples of blushless DC motors should be required. Every motor has a certain level of torque ripples when it generates power, and the generated torque ripple also makes the velocity ripples in the final output stage in speed control system. In this paper, a novel algorithm for reducing velocity ripples is proposed based on the modeling of torque ripples for BLDC motors. Various algorithms have been made for torque ripples, but usually they should be installed inside the amplifier logic, result in the difficulties of flexibility for various kinds of torque ripples. The proposed algorithm was developed for being ported in the controller not the amplifier, and it has the capability of the automatic compensation adjustment. The performance of the proposed algorithm was verified by effective simulations and experiments.

Thermal Characteristic Analysis of a High-Speed Horizontal Machining Center with Built-in Motor and Linear Motors (내장형 모터와 리니어 모터를 적용한 초고속 수평형 머시닝센터의 열 특성 해석)

  • Kim Seok-ll;Cho Jae-Wan
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.5
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    • pp.30-37
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    • 2004
  • This paper presents the thermal characteristic analysis of a high-speed horizontal machining center with spindle speed of 50,000rpm and feedrate of 120m/min. The spindle system is designed based on the built-in motor, angular contact ceramic ball bearings, oil-air lubrication and oil-jacket cooling method. The X-axis and Y-axis feeding systems are composed of the linear motors and linear motion guides, and the Z-axis feeding system is composed of the servo-motor, ball screw and linear motion guides. The thermal characteristics such as the temperature distribution, temperature rise, thermal deformation and step response, are estimated based on the finite element model of machining center and the heat generation rates of heat sources related to the machine operation conditions. Especially, the thermal time constant assessed from the step response function is introduced as an index of thermal response characteristics.