• Title/Summary/Keyword: servo bandwidth

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Development of RTOS Based LinuxCNC 3-axis Control System with EhterCAT Communication (RTOS기반 LinuxCNC에서 EtherCAT 통신이 적용된 3축 CNC 제어 시스템 개발)

  • Kang, Y.S.;Yu, G.S.;Tae, B.H.;Choi, I.H.;Lee, J.W.;Seo, Y.H.;Kim, Byeong Hee
    • Journal of Industrial Technology
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    • v.40 no.1
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    • pp.19-23
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    • 2020
  • In this paper, we proposed a PC-based CNC control system using EtherCAT-based servo drive and I/O device. The default communication of LinuxCNC is a parallel port, and data processing with high bandwidth is impossible. However, it is possible to apply various bandwidth devices through the application of EtherCAT, one of the industrial Ethernet communications with high bandwidth. Therefore, the hardware control method of LinuxCNC was applied through EtherCAT communication from the existing parallel port. Finally, through HAL configuration, I/O device operation check and 3-axis motion control proved the LinuxCNC system with EtherCAT.

Design of on Adaptive Current Controller for a PMSM AC Servo Motor (PMSM 교류 서보모터의 적응형 전류 제어기 설계)

  • Kim, Kyeong-Hwa
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.21 no.10
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    • pp.73-81
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    • 2007
  • To improve the capability of instantaneous torque control, a design method of an MRAC-based adaptive current controller for a PMSM servo motor is proposed. In the synchronous frame current controller, a new control inputs can be obtained through the decoupling compensation. Using this, a desired controller bandwidth can be assigned However, the control performance may be degraded due to disturbances caused by the parameter variations or dead time of the switch. To improve these drawbacks, an adaptive current controller is proposed and the design method is obtained using the hyperstability theory. The asymptotic stability is proved and the effectiveness is verified through simulations and experiments using DSP TMS320C31.

Design of Quantitative Feedback Control System for the Three Axes Hydraulic Road Simulator (3축 유압 도로 시뮬레이터의 정량적 피드백 제어 시스템 설계)

  • Kim, Jin-Wan;Xuan, Dong-Ji;Kim, Young-Bae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.3
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    • pp.280-289
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    • 2008
  • This paper presents design of the quantitative feedback control system of the three axes hydraulic road simulator with respect to the dummy wheel for uncertain multiple input-output(MIMO) feedback systems. This simulator has the uncertain parameters such as fluid compressibility, fluid leakage, electrical servo components and nonlinear mechanical connections. This works have reproduced the random input signal to implement the real road vibration's data in the lab. The replaced $m^2$ MISO equivalent control systems satisfied the design specifications of the original $m^*m$ MIMO control system and developed the mathematical method using quantitative feedback theory based on schauder's fixed point theorem. This control system illustrates a tracking performance of the closed-loop controller with low order transfer function G(s) and pre-filter F(s) having the minimum bandwidth for parameters of uncertain plant. The efficacy of the designed controller is verified through the dynamic simulation with combined hydraulic model and Adams simulator model. The Matlab simulation results to connect with Adams simulator model show that the proposed control technique works well under uncertain hydraulic plant system. The designed control system has satisfied robust performance with stability bounds, tracking bounds and disturbance. The Hydraulic road simulator consists of the specimen, hydraulic pump, servo valve, hydraulic actuator and its control equipments

Surface Characteristics based on Material and Process Changes in Surface Treatment using Fast Tool Servo (FTS를 이용한 나노표면개질공정의 공정변화와 소재에 따른 표면특성)

  • Kim, Mi Ru;Lee, Deug Woo;Lee, Seung Jun;Liang, Li;Kim, Jong Man;Jang, Nam-Su
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.24 no.6
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    • pp.639-646
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    • 2015
  • A treatment for improving the characteristics of a surface is very important in increasing the life of machine parts. Many studies have been carried out on the surface characteristics after such treatments. For enhanced eco-technology, an alternative to a conventional chemical surface treatment process is essential. Ultrasonic nano-crystal surface modification (UNSM) technology is a physical environmentally friendly surface treatment method. This technology was developed in domestic and currently being used. As the mechanism of UNSM technology, a ball tip attached to an ultrasonic vibration device strikes the metal surface at nearly 20,000 times per second. The resulting modified surface layer improves the surface characteristics. This paper describes a self-developed fast tool servo system applied to the UNSM process as a vibration module within a high-frequency bandwidth. After describing the surface modification process based on the material and process changes, the surface characteristics are compared.

Design of a Gain Scheduling Controller to Improve Pull-in Performance in Optical Disc Drive (광디스크 드라이버의 풀인(pull-in) 성능향상을 위한 이득 스케줄링 제어기의 설계)

  • Kim, Eun-Hee;Oh, Jun-Ho
    • Journal of Institute of Control, Robotics and Systems
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    • v.14 no.5
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    • pp.462-466
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    • 2008
  • This paper proposes a stable gain scheduling method of linear time invariant controllers for tracking servo system. In order to read and write the data on the optical disc, the pick-up head should be moved to the exact track quickly and follow the track immediately. Two different controllers are used for each moving and track-following. In pull-in period, a transition period from moving to track-following, the head might slip and miss the target track. This brings on another searching process and increases the total time. One way to avoid slipping is to extend the bandwidth of the track-following controller. But, extending the bandwidth could degrade the following performance. More prevalent way is to use one more controller in this pull-in period and switch to the following controller. In general, however, switching or scheduling of stable controllers cannot guarantee the stability. This paper suggests an scheduling method guaranteeing the overall stability not only in a generalized form but also in special form for SISO system. The sufficient condition is derived from the fact that Q factor of a stable controller should be stay in $RH_{\infty}$ space. In the experiment, the proposed method shows better performance than the switching method such as shorter time and lower current consumption.

Wafer TTV Measurement and Variable Effect Analysis According to Settling Time (Settling Time에 따른 웨이퍼 TTV 측정 및 변수 영향 분석)

  • Hyeong Won Kim;Anmok Jeong;Taeho Kim;Hak Jun Lee
    • Journal of the Semiconductor & Display Technology
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    • v.22 no.3
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    • pp.8-13
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    • 2023
  • High bandwidth memory a core technology of the future memory semiconductor industry, is attracting attention. Temporary bonding and debonding process technology, which plays an important role in high bandwidth memory process technology, is also being studied. In this process, total thickness variation is a major factor determining wafer performance. In this study, the reliability of the equipment measuring total thickness variation is identified, and the servo motor settling, and wafer total thickness variation measurement accuracy are analyzed. As for the experimental variables, vacuum, acceleration time, and speed are changed to find the most efficient value by comparing the stabilization time. The smaller the vacuum and the larger the radius, the longer the settling time. If the radius is small, high-speed rotation performance is good, and if the radius is large, low-speed rotation performance is good. In the future, we plan to conduct an experiment to measure the entire of the wafer.

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A study on high speed, high precision auto-alignment system (고속 고정도 자동정렬장치에 관한 연구)

  • 박대헌;이성훈;김가규;이연정;이승하
    • 제어로봇시스템학회:학술대회논문집
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    • 1997.10a
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    • pp.32-35
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    • 1997
  • A recent development in the Flat Panel Display(FPD) industry requires an auto-alignment system which is operated in high speed and high precision. In the FPD production process, aligning photo-mask with respect to guide mark printed in the glass should be accomplished in the accuracy of sub-micron order. So the system has high bandwidth and needs a dedicated control system which is fast and robust enough to control linear motors in precise manner. Proposed auto-alignment system structure in this presentation which consists of the master controller board, the DSP position controller board which controls 3 axis precision linear motors, the servo system and the man machine interface software. Designed and tuned under repeated experiments, the proposed system showed a reasonable performance in the aspect of rise time and steady state error.

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Optimal Design of a Near-field Optical Recording Suspension (근접장 광기록용 서스펜션의 최적설계)

  • 조태민;임경화
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.14 no.4
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    • pp.295-302
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    • 2004
  • In this study the optimization of a NFR suspension is performed using finite element method and experimental modal analysis. NFR suspensions are required to have low compliance modes to allow the slider to comply with the rotating disk, and high tracking stiffness modes to maximize the servo bandwidth of the tracking controller First of all, the dual suspension model is designed based on the characteristics of NFR drives. And the parametric study on the sensitivities of compliance modes and tracking stiffness modes is investigated. Finally, the model satisfying static characteristics is selected and shape optimization is performed to improve dynamic characteristics. A prototype of a NFR suspension is made by etching and modal ekperiment in free state is performed. The results of experiment almost agree with those of finite element method.

Robust Control using Observer for Brushless DC Motor (BLDC 모터의 관측자를 이용한 강인 제어)

  • Yu, Byung-Sam;Shin, Doo-Jin;Park, Eik-Dong;Huh, Uk-Youl
    • Proceedings of the KIEE Conference
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    • 1999.11c
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    • pp.552-554
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    • 1999
  • In this paper, a robust control system with the disturbance observer is proposed for BLDC servo system. The overall control system consists of the speed controller which is implemented with PI controller and the disturbance observer with free parameters. The proposed control system is designed the command input response and the closed loop characteristics independently by using two-degrees-of-freedom concept, so it can improve the closed loop characteristics with no influence on the command input response. The effective suppression of disturbance with the observer improves the characteristics of the closed loop of the system. And also, by fluting the bandwidth of free parameters, measurement noise is considered. To verify the better performance of the proposed control system than that of the conventional PI controllers, the performance of the controller is analyzed theoretically and some simulation results are presented.

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Adaptive cutting force controller for milling processes by using AC servodrive current measurements

  • Kim, Jongwon
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10b
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    • pp.840-843
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    • 1996
  • This paper presents an adaptive cutting force controller for milling process, which can be attached to most commercial CNC machining centers in a practical way. The cutting forces of X,Y and Z axes measured indirectly from the use of currents drawn by AC feed-drive servo motors. A typical model for the feed-drive control system of a horizontal machining center is developed to analyze cutting force measurement from the drive motor. The pulsating milling forces can be measured indirectly within the bandwidth of the current feedback control loop of the feed-drive system. It is shown that indirectly measured cutting force signals can be used in the adaptive controller for cutting force regulation. The robust controller structure is adopted in the whole adaptive control scheme. The conditions under which the whole scheme is globally convergent and stable are presented. The suggested control scheme has been implemented into a commercial machining center, and a series of cutting experiments on end milling and face milling processes are performed. The adaptive controller reveals reliable cutting force regulating capability under various cutting conditions.

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