• Transactions of the Korean Society of Machine Tool Engineers
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• v.13 no.5
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• pp.110-117
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• 2004

In automatic welding process using a robot, seam tracking is one of the important parts. Sensor for seam tracking is divided broadly into two categories as non contact sensor and contact sensor. The arc sensor is one of the non contact sensors, and it can be applied in weaving arc and rotating arc welding process. In such the arc sensors, rotating arc sensor can be applied to high speed welding over tens of Hz. The decrease of self regulation by high rotating speed causes to improve accuracy and response of sensor. In this study, fuzzy controller was used to track the seam for the $CO_2$ arc welding which had unstable arc. It could be shown that the rotating arc sensor was better than the weaving arc sensor.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2003.05a
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• pp.532-535
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• 2003

Vibration of rotating machinery is a factor that is something to do with abnormal machinery. Former days, Perception of vibration at rotating machinery had used Shaft rider type. Shaft rider type was adhered to surface of shaft and detected vibration of rotating machinery. Recently, Perception of vibration at rotating machinery uses to non-contact sensor. Working principle of non-contact sensor is used of eddy current. Vibration at rotating machinery appears to deviation of eddy current. In this paper, We investigate abnormal vibration due to non-contact sensor.

• Proceedings of the KSME Conference
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• 2003.04a
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• pp.917-922
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• 2003

In this paper, a high speed rotating arc sensor for automatic fillet welding is introduced. In order to track the welding seam, The high speed rotating arc sensor is used. The welding tip of a high speed rotating arc sensor rotates about 3000 rpm using DC motor. The rotating torch is driven by gear between welding torch body and wire guide. The welding current is measured by using the current sensor and rot at ing position sensor. To realize the welding seam tracking algorithm with accuracy, a software filter algorithm using the moving average method is applied to the measured welding current in the microprocessor. The welding mobile robot with two wheels and two sliders is developed for fillet welding. The welding mobile robot can control its traveling direction and turn itself around the corner. The effectiveness is proven through the experimental results conducted with varied fillet tracking patterns.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.27 no.9
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• pp.1248-1255
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• 2003

Pressure coefficient in a rotating discharge hole was measured to gain insight into the influence of rotation on the discharge characteristics of rotating discharge holes. Pressures inside the hole were measured by a telemetry system that had been developed by the authors. The telemetry system is characterized by the diversity of applicable sensor type. In the present study, the telemetry system was modified to measure static pressure using piezoresistive pressure sensors. The pressure sensor is affected by centrifugal force and change of orientation relative to the gravity. The orientation of sensor installation for minimum rotating effect and zero gravity effect was found out from the test. Pressure coefficients in a rotating discharge hole were measured in longitudinal direction as well as circumferential direction at various rotating speeds and three different pressure ratios. From the results, the behaviors of pressure coefficient that cannot be observed by a non-rotating setup were presented. It was also shown that the discharge characteristics of rotating discharge hole is much more influenced by the Rotation number irrespective of pressure ratio.

• Journal of Electrical Engineering and Technology
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• v.3 no.2
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• pp.263-270
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• 2008

We studied partial discharge detection by sensing electromagnetic waves emitted from the partial discharge source in an HV Rotating Machine using a UWB sensor. In this study, we design a new type of compact low frequency UWB sensor based on micro-strip technology. We also perform many experiments of offline and dismantled testing compared with the existing HFCT on stator winding of the HV generator. We mention the detailed design of a new compact UWB sensor along with the time domain PRPD pattern and frequency domain results of partial discharge in the stator winding of a 6.6kV rotating machine by offline testing performed in a laboratory.

• Journal of Sensor Science and Technology
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• v.28 no.5
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• pp.311-317
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• 2019

Rotating devices are commonly installed in power plants and factories. This study proposes a self-powered sensor node that is powered by converting the vibration energy of a rotating device into electrical energy. The self-powered sensor consists of a piezoelectric harvester for self-power generation, a rectifier circuit to rectify the AC signal, a sensor unit for measuring the vibration frequency, and a circuit to control the light emitting diode (LED) lighting. The frequency of the vibration source was measured using a piezoelectric-cantilever-type vibration frequency sensor. A green LED was illuminated when the measured frequency was within the normal range. The power generated by the piezoelectric harvester was determined, and the LED operation was assessed in terms of the vibration frequency. The piezoelectric harvester was found to generate a power of 3.061 mW or greater at a vibration acceleration of 1.2 g ($1g=9.8m/s^2$) and vibration frequencies between 117 and 123 Hz. Notably, the power generated was 4.099 mW at 122 Hz. As such, our self-powered sensor node can be used as a module for monitoring rotating devices, because it can convert vibration energy into electrical energy when installed on rotating devices such as air compressors.

• Transactions of the Korean Society for Noise and Vibration Engineering
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• v.17 no.12
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• pp.1195-1200
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• 2007

Torque of a rotating shaft has been mostly measured by strain gages combined with either a slip ring or telemetry. However, these methods have severe inherent problems like low S/N ratio, high cost, limited number of channels and difficult installation. In this paper, a new method using FBG(fiber bragg grating) sensors and a rotary optical coupler for online non-contact torque monitoring is suggested. FBG sensor can measure both strain and temperature, and has much batter characteristics than those of a strain gage. A rotary optical coupler is a optical connecting device between a rotating shaft and stationary side without any physical contact. It has been devised for transmitting light between a rotating optical fiber and a stationary optical fiber. The proposed method uses this rotary optical coupler to connect FBG sensors on the rotating shaft to instruments at stationary side. And a reference FBG sensor is also applied to compensate the insertion loss change of the rotary optical coupler due to rotation. Three FBG sensors have been fabricated in a single optical fiber. Two FBG sensors are attached on the shaft surface to measure torque and one sensor is installed at the shaft center to compensate the insertion loss change. The torque of a rotating shaft has been successfully measured by the suggested method proving its superior performance potential.

• Journal of Electrical Engineering and Technology
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• v.11 no.6
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• pp.1769-1776
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• 2016

For on-line partial discharge (PD) monitoring of rotating machines, a novel sensor is proposed, which can be installed on the power lead inside the terminal box of the machine. The sensor has been designed to have high capacitance, and minimal reflection of measured pulses. As a sensitivity of the sensor, transfer impedance $Z_t$ has been measured and compared to conventional coupler-type sensors. A simple method is presented for measuring $Z_t$ of coupler sensors, using a vector network analyzer and a practical lead-cable of rotating machine. Through this method, it became possible to measure the $Z_t$ of coupler sensors including the installation environment of them. The $Z_t$ of the proposed sensor is higher than that of same sized other conventional couplers at frequencies between 30 and 92 MHz. Another sensitivity test has been performed using a PD calibrator as a test pulse source. The proposed sensor has higher measured peak voltage than the conventional coupler type sensors when the same charges were input.

• Transactions on Electrical and Electronic Materials
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• v.10 no.5
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• pp.173-176
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• 2009

In the stator windings of a 6.6 kV rotating machine, internal discharges, slot discharges, and surface discharges are mainly caused by internal voids and insulation degradation. If a partial discharge(PD) occurs in an inner-part of the stator windings, it will cause electromagnetic pulses with wide frequency ranges. Discharge sparks and electromagnetic pulses generated from a discharge source, can be detected using various RF resonators like an EM sensor. In order to detect these types of electromagnetic sources, a planar patch sensor was designed and fabricated using a CST-MWS simulation, and PD signals from an artificially defected stator winding were also measured by the sensor proposed in this study. Furthermore, an HFCT was used as a reference sensor and compared with the proposed new planar patch sensor. In the results of the experiment, the planar patch sensor showed a similar performance to the HFCT sensor.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.32 no.1
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• pp.77-82
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• 2008

Strain-gauges have been dominantly used to measure strain at various points on a rotor, however, either a slip ring or telemetry has to be used to send sensor signals to data acquisition instruments at stationary side. Both slip ring and telemetry have numerous inherent problems which force severe limitations in real applications. This paper introduces a new rotor condition monitoring system using FBG(Fiber Bragg Grating) sensors and a rotary optical coupler. A single optical fiber with many FBG sensors is installed on the rotor and an optical dynamic interrogator is installed at stationary side. The sensor signal connection between rotating part and stationary part is made by the rotary optical coupling method which makes use of light's unique characteristic-light travels through space. Broad band light source from the interrogator travels to the optical fiber on the rotor and reflected FBG sensor signals travel back to the optical fiber on stationary side and are connected to the interrogator. Rotary optical coupler's insertion loss change due to rotation is compensated by using a reference sensor installed at the center of the rotor. The proposed system's performance has been successfully demonstrated by accurately measuring strains at 5 points on a blade rotating at high speed.