• Title/Summary/Keyword: self-tapping screw

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Development and Implementation of a Skill Transfer System for a Self-Tapping Screw-Tightening Operation

  • Matsumoto, Toshiyuki;Doyo, Daisuke;Shida, Keisuke;Kanazawa, Takashi
    • Industrial Engineering and Management Systems
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    • v.10 no.3
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    • pp.209-220
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    • 2011
  • Self-tapping screws have some operational peculiarities. In spite of their economical advantage that requires no prior tapping operation, a weakness of self-tapping screw-tightening operations is that screws can easily be tightened at a non-right angle, thus resulting in an improper tightening strength. Increases in outsourced workers have reduced labor costs, but the accompanying high worker fluidity means that new workers are more frequently introduced into factories. It is necessary to train new workers for self-tapping screw-tightening operations, which occupies a considerable portion of ordinary assembly works. The purpose of this study is to develop and implement a skill transfer system for the operation. This study (1) proposes a set of characteristic values for evaluating the quality of the operation and develops a device that can measure these values; (2) proposes criteria for evaluating the resultant quality of the tightening; and (3) develops a skill training system for better work performance. Firstly, sets of characteristic values for evaluating the quality of the operation, namely, torque, vertical pressure forces and horizontal vibration forces, are proposed. A device that can measure these values is developed. Secondly, criteria for evaluating the resultant quality of the tightening are identified, involving tightening torque, maximum vertical pressure and timing, vibration area during the processing and tightening period, and work angle. By using such parameters, workers with the proper aptitude can be identified. Thirdly, a skill training system for the operation is developed. It consists of screwdriver operation training and screw-tightening training with feedback information about the results of the operation. Finally, the validity of the training system is experimentally verified using new operators and actual workers.

Prediction of Withdrawal Resistance of Single Screw on Korean Wood Products

  • AHN, Kyung-Sun;PANG, Sung-Jun;OH, Jung-Kwon
    • Journal of the Korean Wood Science and Technology
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    • v.49 no.1
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    • pp.93-102
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    • 2021
  • In this article, withdrawal resistances of axially loaded self-tapping screws on wood products made by Korean Larch were predicted with existing estimation equation, and compared with experimental test data. The research was required because no design methodology for the withdrawal resistance of self-tapping screw is present in Korean building code (KBC). First, the withdrawal resistance of wood screw was predicted to use the withdrawal design value estimation equation in National Design Specification for Wood Construction (NDS). Second, three types of wood products, solid wood, cross-laminated timber (CLT) and plywood, were utilized for withdrawal test. For decades, various engineered wood products have been developed, especially cross-laminated timber (CLT) and hybrid timber composites such as timber composites of solid wood and plywood. Therefore, CLT and plywood were also investigated in this study as well as solid wood. Finally, the predicted values were compared with experimentally tested values. As the results, the tested values of solid wood and CLT were higher than the predicted values. In contrast, it is inaccurate to predict withdrawal resistance of plywood since prediction was higher than tested values.

Comparison of intermaxillary fixation techniques for mandibular fractures with focus on patient experience

  • Kim, Young Geun;Yoon, Sung Ho;Oh, Jae Wook;Kim, Dae Hwan;Lee, Keun Cheol
    • Archives of Craniofacial Surgery
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    • v.23 no.1
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    • pp.23-28
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    • 2022
  • Background: Intermaxillary fixation (IMF) is a technique that allows for the reduction and stabilization of mandibular fractures. Several methods of IMF, such as self-tapping screws or arch bars, have been developed. This study aimed to validate the usefulness of IMF with a self-tapping screw compared to IMF with arch bars with focus on the patients' perspective. Methods: We retrospectively reviewed the medical records of all patients who were treated for mandibular fractures at our hospital between August 2014 and February 2021. A total of 57 patients were enrolled in this study. Thirteen patients were excluded from the analysis: three patients were lost to follow-up, and 10 patients did not undergo IMF. Finally, 44 patients were analyzed, of which 31 belonged to the arch bar group, and 13 belonged to the screw group. Patient discomfort and pain during IMF application and removal were analyzed using a patient self-assessment questionnaire. The surgeon also assessed oral hygiene, IMF stability, and occlusion. Results: We applied IMF to 34 men (77%) and 10 women (23%). The mean age of the patients was 37.3 years. The most common fracture site was the angle (30%), followed by the parasymphysis (25%), the body (23%), the condyle (11%), and the ramus (11%). Patient discomfort and oral hygiene were statistically favorable in the screw group. The IMF application time was statistically shorter in the screw group (p< 0.001). IMF stability was not statistically different between the two groups. The pain score during IMF removal was lower in the screw group (p< 0.001). Conclusion: Compared to arch bars, IMF screws provide more comfort during the IMF period, help maintain favorable oral hygiene, and have a shorter application time. From the patient's perspective, IMF screws are an excellent alternative to conventional arch bars when applicable.

Seismic performance of the thin-walled square CFST columns with lining steel tubes

  • Wang, Xuanding;Liu, Jiepeng;Wang, Xian-Tie;Cheng, Guozhong;Ding, Yan
    • Steel and Composite Structures
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    • v.44 no.3
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    • pp.423-436
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    • 2022
  • This paper proposes an innovative thin-walled square concrete filled steel tubular (CFST) column with an octagonal/circular lining steel tube, in which the outer steel tube and the inner liner are fabricated independently of each other and connected by slot-weld or self-tapping screw connections. Twelve thin-walled square CFST columns were tested under quasi-static loading, considering the parameters of liner type, connection type between the square tube and liner, yield strength of steel tube, and the axial load ratio. The seismic performance of the thin-walled square CFST columns is effectively improved by the octagonal and circular liners, and all the liner-stiffened specimens showed an excellent ductile behavior with the ultimate draft ratios being much larger than 1/50 and the ductility coefficients being generally higher than 4.0. The energy dissipation abilities of the specimens with circular liners and self-tapping screw connections were superior to those with octagonal liner and slot-weld connections. Based on the test results, both the finite element (FE) and simplified theoretical models were established, considering the post-buckling strength of the thin-walled square steel tube and the confinement effect of the liners, and the proposed models well predicted the hysteretic behavior of the liner-stiffened specimens.

Push out tests on various shear connectors used for cold-formed steel composite beam

  • Rajendran, Senthilkumar;Perumalsamya, Jayabalan;Mohanraj, Divya
    • Steel and Composite Structures
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    • v.42 no.3
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    • pp.315-323
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    • 2022
  • Shear connectors are key elements that ensure integrity in a composite system. The primary purpose of a shear connector is to bring a high degree of interaction between composite elements. A wide variety of connectors are available for hot-rolled composite construction, connected to the beam through welding. However, with cold-formed members being very thin, welding of shear connectors is not desirable in cold-formed composite constructions. Shear connectors for cold-formed elements are limited in studies as well as in the market. Hence in this study, three different types of shear connectors, namely, single-channel, double channel, and self-tapping screw, were considered, and their performance assessed by the Push-out test as per Eurocode 4. The connection between channel shear connectors and the beam was made using self-tapping screws to avoid welding. The performance of the connectors was analyzed based on their ultimate capacity, characteristic capacity, ductility, and slippage during loading. Strength to weight ratio was also carried out to understand the proposed connectors' suitability for conventional ones. The results showed relatively higher initial stiffness and ductility for double channel connectors than other connectors. Also, self-tapping screws had a higher strength to weight ratio with low ductility.

Evaluation of Bearing Strength of Self-Tapping Screws according to the Grain Direction of Domestic Pinus densiflora

  • LEE, In-Hwan;KIM, Keonho;SHIM, Kug-bo
    • Journal of the Korean Wood Science and Technology
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    • v.50 no.1
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    • pp.1-11
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    • 2022
  • To evaluate the bearing strength of red pine cross-laminated timber (CLT) with self-tapping screw (STS), which is widely used as a fastener for connection in CLT building, the bearing test was conducted. Accoring to the STS's diameters (8, 10, 12 mm), the bearing test specimens with half hole were manufactured. Bearing strength was compared and reviewed in consideration of the configuration in STS and the loading direction to the grain of red pine. As a result of the bearing test on the STS's diameter, the yield bearing load increases as the larger diameter of the STS in all directions of the red pine. The bearing strength of the thread part (thread + tip) was higher than the shank part (shank + shank cutter). In compared with the directions to the grain of red pine, the bearing strength of the cross section parallel to the loading direction was the highest, and the tangent section was the lowest bearing strength. The average bearing strength of the loading direction in parallel to the grain was 23.43 MPa, which was about 45% higher than the average 16.16 MPa in perpendicular to the grain. The predicted bearing strength calculated by Eurocode (EN) and Korean Building Code (KBC)'s equation was lower than the experimental value. It is nessesary to propose the new equations of bearing strength reflected the configuration information of STS.

THE EFFECT OF INTERNAL IMPLANT-ABUTMENT CONNECTION AND DIAMETER ON SCREW LOOSENING

  • Ha, Chun-Yeo;Kim, Chang-Whe;Lim, Young-Jun;Jang, Kyung-Soo
    • The Journal of Korean Academy of Prosthodontics
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    • v.43 no.3
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    • pp.379-392
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    • 2005
  • Statement of problem. One of the common problems of dental implant prosthesis is the loosening of the screw that connects each component, and this problem is more common in single implant-supported prostheses with external connection, and in molars. Purpose. The purposes of this study were: (1) to compare the initial abutment screw detorque values of the six different implant-abutment interface designs, (2) to compare the detorque values of the six different implant-abutment interface designs after cyclic loading, (3) to compare the detorque values of regular and wide diameter implants and (4) to compare the initial detorque values with the detorque values after cyclic loading. Material and methods. Six different implant-abutment connection systems were used. The cement retained abutment and titanium screw of each system were assembled and tightened to 32Ncm with digital torque gauge. After 10 minutes, initial detorque values were measured. The custom titanium crown were cemented temporarily and a cyclic sine curve load(20 to 320N, 14Hz) was applied. The detorque values were measured after cyclic loading of one million times by loading machine. One-way ANOVA test, scheffe’s test and Mann-Whitney U test were used. Results. The results were as follows : 1. The initial detorque values of six different implant-abutment connections were not significantly different(p>0.05). 2. The detorque values after one million dynamic cyclic loading were significantly different (p<0.05). 3. The SS-II regular and wide implant both recorded the higher detorque values than other groups after cyclic loading(p<0.05). 4. Of the wide implants, the initial detorque values of Avana Self Tapping Implant, MIS and Tapered Screw Vent, and the detorque values of MIS implant after cyclic loading were higher than their regular counterparts(p<0.05). 5. After cyclic loading, SS-II regular and wide implants showed higher detorque values than before(p<0.05).

Development of a Separable Glued-Laminated Timber (GLT)-Steel Beam for Eco-Friendly Construction and Dismantling of Buildings (건축물의 친환경 시공·해체를 위한 재료 분리형 GLT-Steel 보 개발)

  • Pang, Sung-Jun;Oh, Jung-Kwon
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2023.05a
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    • pp.23-24
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    • 2023
  • In this study, an easily recyclable separable glued-laminated timber (GLT)-steel beam was developed, and a structural design method was presented. The GLT and steel were mechanically composited using self-tapping screws. The GLT-steel beam was designed to fail in the compression of GLT. The bending moment and load-carrying capacity of the GLT-steel beam were predicted based on composite beam theory and compared with experimental test data. As a result, the GLT-steel beam exhibited ductile behavior, and compression failure of GLT was observed. The screw connection showed no damage while the steel plate was extended. The load-carrying capacity of GLT after failure was similar to the load resistance predicted by the compressive strength of GLT and the tensile strength of steel. This indicates that the ductile behavior of the GLT-steel beam can be safely designed by the tensile strength (yield) of steel.

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Surgical treatment of Mallet finger deformity with Hook plate (고리 금속판을 이용한 망치 손가락의 수술적 치료법)

  • Choi, Seok Min;Jung, Sung Gyun;Shin, Ho Seong;Park, Eun Soo;Kim, Yong Bae
    • Archives of Plastic Surgery
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    • v.36 no.3
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    • pp.318-321
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    • 2009
  • Purpose: The bony mallet finger injury is generally managed by conservative treatments, but operative treatments are needed especially when the fractures involve above 30% of articular surface or distal phalanx is accompanied by subluxation in the volar side. This is the reason they often result in chronic instability, articular subluxation and unsatisfactory cosmetic. In this report, We describe new method using the hook plate as an operative treatment of Mallet finger deformity. Methods: Among 13 patients with Mallet finger deformity who came from February 2006 to February 2008, six patient were included in surgical indication. Under local anesthesia, H or Y type incision was made at the DIP joint area. After the DIP joint extension, the hook plate was put on the fracture line, and one self tapping screw was used for fixation. 2 hole plate which was one of the holes in 1.5 mm diameter was cut in almost half and bended through approximately $100^{\circ}$. Results: In all six cases which applied the hook plate, complications such as loss of reduction or nail deformity were not seen. In only one patient, hook pate was removed due to inflammatory reaction after surgery. At 2 weeks after operation, active motion of DIP joint was performed. The result was satisfactory not only cosmetically but also functionally. At 6 weeks after operation, the range of motion of DIP joint was average $64^{\circ}$. Conclusion: The purpose of the operative treatment for mallet finger deformity using the hook plate is to provide anatomical reduction with rigid fixation and to prevent contracture at the DIP joint. While other operations take 6 weeks, the operation using the hook plate begins an active motion at 2 weeks after operation. Complication rate was low and the method is rather simple. Thus, the operation using the hook plate is recommended as a good alternative method of the mallet finger deformity treatment.

Effect of cutting flute length and shape on insertion and removal torque of orthodontic mini-implants (교점용 미니 임플랜트의 cutting flute의 길이 및 형태에 따른 식립 및 제거 토크의 비교)

  • Yun, Soon-Dong;Lim, Sung-Hoon
    • The korean journal of orthodontics
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    • v.39 no.2
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    • pp.95-104
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    • 2009
  • Objective: The purpose of this study was to evaluate the effect of length and shape of cutting flute on mechanical properties of orthodontic mini-implants. Methods: Three types of mini-implants with different flute patterns (Type A with 2.6 mm long flute, Type B with 3.9 mm long and straight flute, Type C with 3.9 mm long and helical flute) were inserted into the biomechanical test blocks (Sawbones Inc., USA) with 2 mm and 4 mm cortical bone thicknesses to test insertion and removal torque. Results: In 4 mm cortical bone thickness, Type C mini-implants showed highest maximum insertion torque, then Type A and Type B in order. Type C also showed shortest total insertion time and highest maximum removal torque, but Type A and B didn't showed statistically significant difference in insertion time and removal torque. In 2 mm cortical bone thickness, there were no significant difference in total insertion time and maximum removal torque in three types of mini-implants, but maximum insertion torque of Type A was higher than two other Types of mini-implants. Conclusions: Consideration about length and shape of cutting flute of mini-implant is also required when the placement site has thick cortical bone.