• Title/Summary/Keyword: selection cutting system

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An Unmanned Turning Process Technique Based on Spindle Motor Power Characteristics (주축 모터 출력 특성에 근거한 무인 선삭 가공 기술)

  • 박장호;허건수
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.10a
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    • pp.8-13
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    • 2001
  • In the turning process, the feed is usually selected by a machining operator considering workpiece, cutting tool and depth of cut. Even if this selection can avoid power saturation or tool breakage, it is usually conservative compared to the capacity of the machine tools and can reduce the productivity significantly. This paper proposes a selection method of the feed and the reference cutting force based on MRR(material removal rate), maximum spindle power and specific energy. In order to estimate and control cutting force accurately in transient and steady state, this study utilizes a synthesized cutting force estimation method and a Fuzzy controller. The experimental results present that these systems can be useful for the FMS(flexible manufacturing system) and unmanned automation system.

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A Study on the Development of an Expert System for $CO_2$ Laser Cutting ($CO_2$레이저 절단을 위한 전문가 시스템 개발에 관한 연구)

  • 최은석;한국찬;나석주
    • Journal of Welding and Joining
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    • v.12 no.3
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    • pp.71-81
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    • 1994
  • Laser cutting is experiencing a rising worldwide acceptance in the industry. Expert systems are necessary for the systematic arrangement and searching of experimental data existing in journal papers, job handbooks, etc.. This paper proposes an expert system for the selection of the appropriate laser cutting variables from the available database. Optimum cutting conditions according to the given cutting velocity were searched and qualitative comments which are difficult to be used as database variables were shown at each velocity using the binary and fuzzy inference. These comments could be informative to unskilled operators of the laser cutting process. Typical cutting conditions of the mild steel and stainless steel were included and the working range and quality variations were displayed graphically. The proposed algorithm was implemented in an IBM compatible personal computer as an expert system for CO$_{2}$ laser cutting to derive the optimum cutting conditions by using the turbo prolog.

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Development of Tool selection System for Machining Model Part of Injection Mold (사출금형 형상부 가공을 위한 공구 선정 시스템 개발)

  • 양학진;김성근;허영무;양진석
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.569-574
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    • 2002
  • As consumer's desire becomes various, agility of mold manufacturing is most important factor for competence of manufacturer. In common works to use commercial CAM system to generate tool path, some decision making process is required to produce optimal result of CAM systems, The paper proposes a methodology for computer-assisted tool selection procedures for various cutting type, such as rough, semi-rough and finish cuts. The system provides assist-tool-items for machining of design model part of injection meld die by analyzing sliced CAD model of die cavity and core. Also, the generating NC-code of the tool size is used to calculate machining time. The system is developed with commercial CAM using API. This module will be used for optimization of tool selection and planning process.

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Stand Density Control by Selection System in Pyungchang Area, Gangwon Province (강원도 평창지역 택벌림화 작업지의 임분밀도 조절에 관한 연구)

  • Baek, Ju-Hyoun;Yim, Jong-Su;Shin, Man-Yong
    • Journal of Korean Society of Forest Science
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    • v.99 no.1
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    • pp.136-143
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    • 2010
  • This study was conducted to provide basic information on the management of natural deciduous forests by presenting suitable stand density over time for natural deciduous forests in Pyungchang Area. The stand density index(SDI) for the sampling point was also computed. The cutting scenarios were adopted by considering the SDI estimated in the sampling point. And then, simulation cutting was enforced to the stand. Cutting scenarios consisted of three cutting levels, with the period of 5 years where each suitable cutting level of selection system will not have the SDI over the maximum SDI throughout 30 years and consider harvest after 30 years. As a result of the simulation cutting, it was found that removing 12% and 14% of basal area per each time kept proper stand density while removing 10% exceed to the adequate basis. From an economic point of view, it was concluded that removal 12% of basal area would be the most suit cutting level in selection system.

A study on automatic selection of optimal cutting condition on machining in view of economics (기계가공시 분당가공비를 고려한 최적 절삭 조건에 관한 연구)

  • 이길우;이용성
    • Journal of the korean Society of Automotive Engineers
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    • v.14 no.6
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    • pp.113-126
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    • 1992
  • Recently the multi-kind, small-amount manufacturing system has been replacing the mass manufacturing system, and domestic machining inustry also is eager to absorb the new technology because of its high productivity and cost reduction. The optimization of the cutting condition has been a vital problem in the machining industry, which would help increase the productivity and raise the international competitiveness. It is intended in this study to investigate the machining costs per unit time which is essential to the analysis of the optimal cutting condition, to computer the cutting speed that lead to the minimum machining costs and the maximum production to suggest the cutting speed range that enables efficient speed cutting, and to review the machining economy in relation to cutting depth and feed. Also considered are the optimal cutting speed and prodution rated in rrelation with feed. It is found that the minimum-cost cutting speed increases and the efficient cutting speed range is reduced as machining cost per unit time increases since the cutting speed for maximum production remains almost constant. The machining cost is also lowered and the production rate increases as the feed increases, and the feed should be selected to satisfy the required surface roughness. The machining cost and production rate are hardly affected by the cutting depth if the cutting speed stays below 100m/min, however, they are subject to change at larger cutting depth and the high-efficient speed range also is restricted. It can be established an adaptive optimal cutting conditions can be established in workshop by the auto-selection progam for optimal operation. It is expected that this method for choosing the optimal cutting conditions might contribute to the improvement of the productivity and reduced the cost. It is highly recommended to prepare the optimal cutting conditionthus obtained for future use in the programing of G-function of CNC machines. If proper programs that automatically select the optimal cutting conditions should be developed, it would be helpful to the works being done in the machine shops and would result in noticeable production raise and cost reduction.

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Electronic Catalogue Based Cutting Parameter Selection (전자 카탈로그식 절삭변수 선정의 자동화)

  • 이성열
    • Journal of Korea Society of Industrial Information Systems
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    • v.6 no.4
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    • pp.1-5
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    • 2001
  • This study presents an electronic catalogue based cutting parameter selection system using MS Access software. The proposed system has been designed to electronically select proper cutting conditions based on the stored data base. The existing approaches used in most small and medium sized companies are basically to use manufacturing engineer's experience or to find the recommended values from the manufacturing engineer handbook. These processes are often time consuming and inconsistent, especially when a new engineer is involved. Therefore, this study proposes a simple, yet quick and consistent electronic catalogue based cutting parameter selection method which uses MS Access in terms of programming and database implementation. Consequently, the proposed system could automatically generate the proper cutting conditions (feed, depth of cut, and cutting speed) as soon as the input data (proper information about the tool and work material) is given. Thanks to the simple structure and popularity of the MS Access, the engineer could be quickly accustomed to the system and easily modify/insert/delete the database if necessary.

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A Study on the Effective Cutting Conditions of Cage Motor Rotor Considering Production Rate ( I ) (생산효율을 고려한 상자형모터 회전자의 유효절삭조건에 관한 연구(I))

  • 김희남;박태문;하상용;이주상;김순채
    • Journal of the Korean Society of Safety
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    • v.10 no.1
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    • pp.9-19
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    • 1995
  • The recent development of NC lathe and machining renter have enabled automatic or unmanned manufacturing system for the improvement of production rate. And if you want to introduce automatic or unmanned manufacturing system into the cutting process of cage motor rotor, the selections of effective cutting conditions, rational tool grades and tool angles are necessary. As a result, the selection of cutting conditions, tool grades and tool angles are important factors to production rate.

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A Study on the Effective Cutting Conditions of Cage Motor Rotor Considering Production Rate (II) (생산효율을 고려한 상자형모터회전자의 유효절삭조건에 관한 연구(II))

  • 김희남;이해종;신광호;하상용
    • Journal of the Korean Society of Safety
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    • v.10 no.2
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    • pp.46-55
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    • 1995
  • The recent development of NC lathe and machining center have enabled automatic or unmanned manufacturing system for the improvement of production rate. And if you want to introduce automatic or unmanned manufacturing system into the cutting process of cage motor rotor, the selections of effective cutting conditions, rational tool grades and tool angles are necessary. As a result, the selection of cutting conditions, tool grades and tool angles are important factors to production rate.

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DECISION SUPPORT SYSTEM FOR CUTTING PARAMETERS SELECTION IN MACHINING PROCESSES USING FUZZY KNOWLEDGE

  • Balazinski, M.;Bellerose, M.;Czogala, E.
    • Proceedings of the Korean Institute of Intelligent Systems Conference
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    • 1993.06a
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    • pp.798-801
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    • 1993
  • This paper presents the decision support system using fuzzy knowledge to adapt the cutting conditions chosen by a conventional expert system to a particular machine tool, workpiece and clamping system. These preliminary results demonstrate the capability of fuzzy logic to adjust cutting parameters taking into account parameters difficult to quantify.

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DEVELOPMENT OF A VIRTUAL MACHINING SYSTEM FOR ESTIMATION OF CUTTING PERFORMANCE

  • Ko, Jeong-Hoon;Cho, Dong-Woo;Yun, Won-Soo
    • Proceedings of the Korea Society for Simulation Conference
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    • 2001.10a
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    • pp.288-294
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    • 2001
  • Present CAM technology cannot provide important physical property such as cutting farce and machined surface. Thus, the selection of cutting conditions still depends on the experience of an expert or on the machining data handbook in spite of the developed CAM technology. This paper presents an advanced methodology to help the worker to determine optimum cutting condition for CHC machining that excludes the need for expertise of machining data handbook. The virtual machining system presented in this paper can simulate the real machining states such as cutting farce and machined surface error. And virtual machining system can schedule feed rate to adjust the cutting force to the reference force.

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