• Tribology and Lubricants
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• v.34 no.6
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• pp.307-312
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• 2018

Unlike a typical static seals, spring-energized static seals exhibit improvement in leak-tightness by reinforcing the spring inside the aluminum lining. Thus, spring-energized static seals are widely used in various industrial fields, such as aerospace, semiconductors, and petrochemical industries. The primary objective of this study is to develop design guidelines for spring-energized static seals in a wide range of temperatures, including that of cryogenic environments, by analyzing the required performance and influence of design variables through simulations. There are various parameters that can be controlled to design a leak-tight seal. In this study, the finite element analysis (FEA) is performed by controlling the parameters related to the spring and the thickness of the aluminum lining, and the result of the leakage between the seal and the casing is confirmed. Considering the influence of each parameters, all of them are found to be important. However, it is observed that the spring-related variables are more important than the aluminum lining or other variables when complexity is considered. We can identify the threshold value of spring stiffness that changes leak-tight performance of the seal by performing FEA. Simulation results, under the conditions that are considered in this study, show that spring stiffness should be at least 3.6 N/m to maintain leak-tightness caused by the sufficient contact force between the aluminum lining and the upper and lower casings.

• Nuclear Engineering and Technology
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• v.54 no.11
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• pp.4146-4158
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• 2022

Ultra-high performance concrete (UHPC) has been widely utilized in military and civil protective structures to resist intensive loadings attributed to its excellent properties, e.g., high tensile/compressive strength, high dynamic toughness and impact resistance. At present, aiming to improve the defects of the traditional vertical concrete cask (VCC), i.e., the external storage facility of spent fuel, with normal strength concrete (NSC) shield, e.g., heavy weight and difficult to fabricate/transform, the feasibility of UHPC applied in the shield of VCC is numerically examined considering its high radiation and corrosion resistance. Firstly, the finite element (FE) analyses approach and material model parameters of NSC and UHPC are verified based on the 1/3 scaled VCC tip-over test and drop hammer test on UHPC members, respectively. Then, the refined FE model of prototypical VCC is established and utilized to examine its dynamic behaviors and damage distribution in accidental tip-over and end-drop events, in which the various influential factors, e.g., UHPC shield thickness, concrete ground thickness, and sealing methods of steel container are considered. In conclusion, by quantitatively evaluating the safety of VCC in terms of the shield damage and vibrations, it is found that adopting the 300 mm-thick UHPC shield instead of the conventional 650 mm-thick NSC shield can reduce about 1/3 of the total weight of VCC, i.e., about 50 t, and 37% floor space, as well as guarantee the structural integrity of VCC during the accidental drop simultaneously. Besides, based on the parametric analyses, the thickness of concrete ground in the VCC storage site is recommended as less than 500 mm, and the welded connection is recommended for the sealing method of steel containers.

• Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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• 1994.06a
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• pp.65-71
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• 1994

유압 실린더용 유패킹의 접촉력, 접촉폭, 돌출발생 임계압력을 밀봉간극에 대하여 유한요소법을 이용하여 수치적으로 해석하였다. 초기 간섭량이 증가함에 따라 접촉력 및 접촉폭은 급격하게 증가하였다. 그러나 유압이 작용하는 상태에서 밀봉간극이 감소하면 시일의 돌출현상이 발생하는 임계압력은 보다 가파르게 증가함을 확인하였다. 초기 간섭량에 의한 접촉력으로 부터 유압 실린더의 누설에 관련된 사용 최저 유압을 연계하여 갑섭량이 설계되어야하고, 돌출발생 임계압력으로 부터는 사용 최고유압과 관련하여 간극이 설계되어야 하므로 이에 대한 수치해석적 설계자료를 제시하였다. 특히 시일립부의 접촉면을 나타내는 축방향에 따라서 접촉력 분포는 시일립 선단부와 돌출현상에 따른 상호 복잡한 결과의 중요성을 제시하였다. 이 결과는 윤활해석을 위한 탄성유체윤활 해석시 입력자료로 사용될 수 있어 실제 유막두께 해석 및 유동해석을 통하여 누설량 예측 등에 이용될 수 있는 설게자료이다.

• Tribology and Lubricants
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• v.14 no.2
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• pp.49-56
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• 1998

The thermal deformation of the contact seal components has been analyzed using the finite element method. The temperature distributions, the thermal deformations and contact stresses are solved numerically for the contact surface with wear coning effects. The thermal deformation is always shown to distort the sealing surface along the radius of the seal ring. The results show that the deformations of inner radius side are significant compared with those of outer radius. Thus, the thermal deformation due to thermal heatings may promote the coned face wear or wear related thermal cracks at the contacting face of the seal ring component.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.19 no.9
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• pp.33-39
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• 2020

Self-piercing rivets are often used in the automotive industry, among other industries, as mechanical components to join multiple materials such as aluminum alloys. Self-piercing rivets have a strong sealing property, although there is considerable scope for their performance improvement. In this study, to enhance the performance of self-piercing rivets, the hybrid self-piercing riveting (SPR) technique, using the existing SPR and structural adhesive, was proposed. Moreover, heterogeneous material specimens subjected to the hybrid SPR technique were manufactured and tested. The joint strength of the test pieces of different materials was evaluated through finite element analyses.

• Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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• 2002.05a
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• pp.105-110
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• 2002

The use of microporous polymer lubricants (MPLs) can eliminate the storage, sealing, and pumping problems associated with liquid lubricants, This paper discusses the use of MPLs for a component as rolling-element bearings. An MPL composed of 40% HDPE and 60% ester oil was synthesized and the MPL was applied to a ball bearing. The MPL ball bearing, filled with the MPL instead of the usual grease pack, tested and compared with the usual grease sealed ball bearing. The MPL applied to a ball bearing showed lubricant properties as good as usual grease, and showed higher performance in bearing oil leakage test, rotating torque test and thermal test at high speed running than usual grease.

• Journal of the Korean Society of Safety
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• v.22 no.5
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• pp.13-20
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• 2007

Elastomeric O-ring seals are widely used in static and dynamic applications. A compressed and highly pressurized O-ring seal inserted under laterally one-sided constrained condition has been analyzed experimentally and numerically. The deformed shape and extrusion length of the O-ring under high pressure has been measured by the computed tomography. Through the comparison of experimental and FE results, the numerical analysis technique has been verified. Using verified FE method, the contact stress profiles at sealing surfaces have been investigated and their relevance to the 0-ring performance evaluated based on stress-related and displacement-related parameters. It has been found that the contact stress profiles and deformation behaviors of the seal are affected by friction coefficient, gap clearance, and pressure considerably.

• KSTLE International Journal
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• v.2 no.1
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• pp.40-45
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• 2001

The paper deals with a non-linear finite element analysis of the thermomechanical distortions of an elastomeric O-ring seal including a temperature gradient. Axial compression of O-ring seals, as well as the influence of the temperature gradients and various O-ring seal models, are investigated based on the axisymmetric analysis. The highest temperature occurs near the interface of the O-ring between the dovetail groove bottom and the O-ring seal. The calculated FEM results indicate that the composite O-ring with the diametral ratio, 0.8 shows very stable and recommendable compared with other seal models far elevated temperatures and corrosive environments.

• Journal of the Korean Society of Safety
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• v.25 no.5
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• pp.7-14
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• 2010

Ultra high pressure system, which can be generally increased over 1,000bar, needs to have sealing mechanism to protect leakage and selection of the materials used in the intensifier. Components such as pressure vessel, hydraulic hose assembly, accumulator, hydraulic cylinder, hydraulic valve, pipe, etc., are tested under the impulse-pressure conditions. Components need to be tested under 1.5 to 3 times of rated pressure to check the tolerance even though rated pressure range of these components are not ultra high pressure. So, the ultra high pressure system needs to be equiped to test components. In this study, safety assessments of ultra high pressure system which are using failure analysis of components, changing the types of the control system, and finite element analysis with static condition, are investigated.

• Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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• 1998.04a
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• pp.149-158
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• 1998

The thermal deformation of the contact seal components has been analyzed using the finite element method. The temperature distributions, the thermal deformations and contact stresses are solved numerically for the contact surface with wear coning effects. The thermal deformation is always shown to distort the sealing surface along the radius of the seal ring. The results show that the deformations of inner radius side are significant compared with those of outer radius. Thus, the thermal deformation due to thermal heatings may promote the coned face wear or wear related thermal cracks at the contacting face of the seal ring component.