• Title/Summary/Keyword: scanning acoustic microscope

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Study on Highly Accuracy Quality Evaluation of Spot Weld by use of Image Processing Technique

    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.5 no.4
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    • pp.38-46
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    • 1996
  • This paper discusses the feasibility of Ultrasonic Nondestructive Evaluation (UNDE) technique for sport weld quality. Ultrasonic c-scan image assisted by image processing technique was used for Nondestructive Evaluation(NDE) of spot weld quality. Ultrasonic testing results obtained were confirmed and compared by Optical Microscope and SAM(Scanning Acoustic Mircroscope) observation of the spot-weld cross section, The results show that the nugget dinameter can be successfully measured with the accuracy of 0.5mm. It was ascertained that ultrasonic c-scan technique is very effective method for the sake of the approach to the quantitative measurement of nugget diameter and the discrimination of the corona bond from nugget. Additional support for the above conclusions is provided by the results for galvanized steel. The ultrasonic results for galvanized welds generally correspond to the results for uncoated steel. Finally, it was found that the above-mentioned technique can be sufficiently applied to NDE method for securing the Quality Assurance(QA) of spot welded products in production line.

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The Effects of Temperature Change on the Bending Strength of CF/PEEK Laminates after Impact (온도변화가 CF/PEEK 적층재의 충격 후 굽힘강도에 미치는 영향)

  • 양인영;정종안;나승우
    • Journal of the Korean Society of Safety
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    • v.18 no.2
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    • pp.34-39
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    • 2003
  • In this paper, when CF/PEEK laminates for high efficiency space structure are subjected to FOD(Foreign Object Damage), the effects of temperature change on the impact damages(interlaminar separation and transverse crack) of CF/PEEK laminates and the relationship between residual lift and impact damages are experimentally investigated. Composite laminates used in this experiment are CF/PEEK orthotropic laminated plates, which have two-interlaces [$0^{\circ}_4/90^{\circ}_8/0^{\circ}_4$]. A steel ball launched by the air gun collides against CF/PEEK laminates to generate impact damages. And then CF/PEEK specimens with impact damages are observed by a scanning acoustic microscope under room and high temperatures. In this experimental results, various relations are experimentally observed including the delamination area vs. temperature change, the bending strength vs. impact energy and the residual bending strength vs. impact damage of CF/PEEK laminates.

A Study on Characteristics of Impact Fracture in CFRP Laminate Plates (탄소섬유강화 복합재 적층판의 충격파괴 특성에 관한 연구)

  • Yang, I.Y.;Jung, J.A.
    • Transactions of the Korean Society of Automotive Engineers
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    • v.3 no.5
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    • pp.38-46
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    • 1995
  • In this paper, an experimental study on the effects of the impact damage and the perforation characteristic of CFRP laminates with different fiber stacking orientation and ply number was done through an observation of interrelations between the impact energy vs. transmitted energy and the impact energy vs. absorbed energy per unit volume. The velocities of the ball before or after impact are measured by the high-speed camera. And when CFRP laminates are subjected to tranverse impact by a steel ball(${\phi}10$), the delamination shapes generated by impact damage are observed by using SAM (Scanning acoustic Microscope).

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The Impact Damage and the Residual Strength of CF/PEEK Laminate Subjected to Transverse Impact under the High Temperature (고온하에서 횡충격을 받는 CF/PEEK 적층재의 충격손상과 잔류강도)

  • Yang, I.Y.;Jung, J.A.
    • Transactions of the Korean Society of Automotive Engineers
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    • v.2 no.6
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    • pp.66-75
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    • 1994
  • In this paper, the effects of temperature change on the impact damages of CF/PEEK laminates are experimentally investigated. Composite laminates used in this experiment are CF/PEEK orthotropic laminated plates, which have two-interfaces$[0^{\circ}_4/90^{\circ}_4]_{9+} A steel ball launched by the air gun collides against CFRP laminates to generate impact damage. The delamination damages are oberved by a scanning acoustic microscope. And various relations are experimentally observed including the impact energy vs. delamination area, the specimen temperature vs. transverse crack, and the impact energy vs. residual bending strength of carbon fiber peek composite laminates subjected to FOD(Foreign Object Damage) under high temperatures.

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The Enhancement of the Acoustic Image by Combining Bases of Support for SFR (Spatial Frequency Response) (공간주파수응답의 기저대역 확장에 의한 초음파영상의 개선)

  • Song, Dae-Geon;Oh, Tong-In;Kim, Hyun;Jun, Kye-Suk
    • The Journal of the Acoustical Society of Korea
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    • v.22 no.5
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    • pp.408-417
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    • 2003
  • In this paper, we have studied the enhancement of the acoustic image by combining bases of support for SFR (Spatial Frequency Response) taken at multi-frequencies. The scanning acoustic microscope system have been constructed using the quadrature detector that is able to measure the amplitude and phase of the reflected signal simultaneously. Both real and quadrature components of reflected signal have been acquired at 4.4 ㎒ to 5.6 ㎒ reliably and accurately. In this experimental result, better depth resolution can be obtained by numerically combining images taken at several different frequencies. Image intensity have been better about 3.4 times at multi-frequency than one at a single frequency.

태양전지용 단결정 실리콘 웨이퍼의 기계적 강도 및 결함 분포

  • Sin, Bong-Geol;Hyeon, Chang-Yong;Lee, Jun-Seong;Park, Seong-Eun;Kim, Dong-Hwan;Byeon, Jae-Won
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2009.06a
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    • pp.450-450
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    • 2009
  • 최근 전세계적으로 태양전지의 대량보급에 따라 실리콘 원료의 공급에 차질이 생겨 원자재 값이 상승하는 추세에 있다. 결정질 실리콘 태양전지의 제조비용중 실리콘 재료 및 웨이퍼가 차지하는 비율은 약 50~60%정도로 높기 때문에 실리콘 웨이퍼의 두께를 감소시키는 것이 비용절감을 위한 효과적인 방법으로 기대되고 있다. 그러나 실리콘 웨이퍼의 두께가 앓아질수록 제조공정중 균열이나 파손이 발생할 가능성이 높아지기 때문에 이에 따른 실리콘 웨이퍼의 기계적 물성에 대한 연구가 필수적이라 할 수 있다. 본 연구에서는 현재 상용으로 사용되고 있는 크기가 5 인치인 $200{\mu}m$ 두께의 실리콘웨이퍼 (As-saw)를 약 80여개의 시편으로 절단한 후 각각의 파단강도를 부위별로 측정하였다. 또한 표면절단결함을 제거하는 saw damage etching(SDE) 시간을 제어하여 두께가 $150{\mu}m$, $130{\mu}m$인 웨이퍼를 준비하였다. 이들 시험편에 대해서도 부위별 파단강도를 측정하여 as-saw상태의 시험편과 비교하였다. 파단강도 측정은 4 접 굽힘시험을 통하여 측정하였으며 파단면은 주사전자현미경을 통하여 관찰하였다. 또한 실리콘 웨이퍼의 미세균열을 비파괴적으로 검출하기 위하여 100MHz 고주파수를 이용하는 초음파현미경(SAM, scanning acoustic microscope)을 이용하여 균열의 분포를 영상화하였다.

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Damage Behavior and Residual Bending Fatigue Strength of CFRP Composite Laminates Subjected to Impact Loading (충격하중을 받은 CFRP 적층판의 손상거동과 잔류굽힘피로강도)

  • Im, Kwang-Hee;Yang, In-Young
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.6
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    • pp.1836-1842
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    • 1996
  • In this paper, static and fatigue bending strengths of CFRP(carbon fiber reinforced plastic laminates having impact damage(FOD) are evaluated. Composite laminates used for this experiment are CF/EPOXY and CF/PEEK orthotropy laminated plates, which have two-interfaces[${0^0}_4{90^0}_4}$]$_sym$. A steel ball launched by the air gun colides against CFRP laminates to generate impact damages. The damage growth during bending fatigue test is observed by the scanning acoustic microscope(SAM). When the impacted side is compressed, the residual fatigue bending strength of CF/PEEK specimen P is greater that that of CF/EPOXY SPECIMEN B. On the other hand, when the impacted side is in tension, the residual fatigue bending strength of CF/PEEK speicemen P is smaller than that of CF/EPOXY specimen B. In the case of impacted-side compression, fracture is proposed from the transverse crack generated near impact point. On the other hand, fracture is developed toward the impact point from the edge of interface-b delamination in the case of impacted-side tension.

A Study on Effects to Residual Fatigue Bending Strength or Orthotropy CFRP Composite Laminates under High Temperature and Moisture (고온.고습하에서 직교이방성 CFRP 복합적층판이 잔류피로 굽힘강도에 미치는 영향에 관한 연구)

  • 임광희;양인영
    • Transactions of the Korean Society of Automotive Engineers
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    • v.8 no.6
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    • pp.247-258
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    • 2000
  • It is thought that impact damages and hygrothermals can affect to CFRP (Carbon-fiber reinforced plastic) composite laminated due to the sensitivity on the composite laminated Therefore, this paper focuses on the fracture mechanisms experimentally based on a scanning acoustic microscope (SAM) when subjected to impact damages, i.e., foreign object damages(FOD), and also the influence of impact damages and hygrothermals on residual fatigue bending strength of CFRP laminates. Composite laminates used in the experiment are CF/EPOXY orthotropy laminated plates, which constist of two-interfaces [04/904]s. A steel ball launched by an air gun collides against CFRP laminates to generate impact damages. Bending fatigue tests are periodically interrupted for a nondestructive evaluation (NDE) measurement of the progrossive damages to built the fracture mechanism by impact damages, and three-point fatigue bending tests are carried out to investigate the influence of hygrothermals on the effect on the residual bending fatigue strength of CFRP laminates.

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The Effects of Temperature Change on the Residual Bending Strength of CFRP Laminates after Impact (온도변화가 CFRP 적층재의 충격후 잔류굽힘강도에 미치는 영향)

  • Ra Seung-woo;Jung Jong-an;Yang In-young
    • Journal of the Korean Society of Safety
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    • v.20 no.1 s.69
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    • pp.75-80
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    • 2005
  • In this paper, when CF/EPOXY laminates for high efficiency space structure are subjected to FOD(Foreign Object Damage), the effects of temperature change on the impact damages(inter laminar separation and transverse crack) of CF/EPOXY laminates and the relationship between residual life and impact damages ale experimentally investigated. Composite laminates used in this experiment are CF/EPOXY orthotropic laminated plates, which have two-interfaces $[0^{\circ}_6/90^{\circ}_6]S$ and four-interfaces $[0^{\circ}_3/90^{\circ}_6/0^{\circ}_3]S$. CF/EPOXY specimens with impact damages caused by a steel ball launched from the air gun were observed by the scanning acoustic microscope under room and high temperatures. In this experimental results, various relations were experimentally observed including the delamination area vs. temperature change, the bending strength vs. impact energy and the residual bending strength vs. impact damage of CF/EPOXY laminates. And as the temperature of CF/PEEK laminates increases, the delaminaion areas of impact-induced damages decrease linearly. A linear relationship between the impact energy and the delamination areas were observed. As the temperature of CF/PEEK laminates increases, the delamination areas decrease because of higher initial delaminatin damage energy.

An Analysis on the Resolution of Tomographic Images in STAM (STAM 토모그라픽 영상의 분해능 해석)

  • Hwang, Ki-Hwan;Ko, Dae-Sik;Jun, Kye-Suk
    • The Journal of the Acoustical Society of Korea
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    • v.16 no.1
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    • pp.33-38
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    • 1997
  • In this paper, we analyzed the resolution of tomographic images which can be obtained with Scanning Tomographic Acoustic Microscope(STAM) utilizing the acousto-optic effect. To realize this, lateral and depth resolutions of both ultrasonic transducer and specimen rotating device are obtained by using BFP tomographic reconstruction algorithm. Simulation results show that both rotating devices have a good depth resolution of $1.5{\lambda}$. For the lateral resolution, the specimen rotating device produces $0.53{\lambda}$ in the x and y directions and the transducer rotating device produces $0.56{\lambda}$ and $0.70{\lambda}$ in the x and y directions respectively. These results imply that the specimen rotating device is more suitable for STAM system construction.

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