• Title/Summary/Keyword: sandwich structures

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A Study on the Modular Design of Hybrid Lightweight Carbody Structures Made of Sandwich Composites and Aluminum Extrusion (샌드위치 복합재와 알루미늄 압출재를 적용한 하이브리드 경량 차체 구조물의 모듈화 설계 연구)

  • Jang, Hyung-Jin;Shin, Kwnag-Bok;Han, Seong-Ho
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.2644-2649
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    • 2011
  • The purpose of this study is to propose the modular design of hybrid lightweight carbody structures made of sandwich composites and aluminum extrusion. The sandwich composites were used for secondary structures to minimize the weight of carbody, and the aluminum extrusions were applied to primary structures to improve the stiffness of carbody and manufacturability. Key requirements were defined for the modular design of hybrid carbody, and the applied parts of sandwich composites were determined through the topology optimization analysis. Consequently, feasibility of enhancing mass saving and maintainability in modular hybrid carbody design were presented, comparing with the carbody structures made of aluminum extrusion or sandwich composites only.

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Experimental and numerical investigation of RC sandwich panels with helical springs under free air blast loads

  • Rashad, Mohamed;Wahab, Mostafa M.A.;Yang, T.Y.
    • Steel and Composite Structures
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    • v.30 no.3
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    • pp.217-230
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    • 2019
  • One of the most important design criteria in underground structure is to design lightweight protective layers to resist significant blast loads. Sandwich blast resistant panels are commonly used to protect underground structures. The front face of the sandwich panel is designed to resist the blast load and the core is designed to mitigate the blast energy from reaching the back panel. The design is to allow the sandwich panel to be repaired efficiently. Hence, the underground structure can be used under repeated blast loads. In this study, a novel sandwich panel, named RC panel - Helical springs- RC panel (RHR) sandwich panel, which consists of normal strength reinforced concrete (RC) panels at the front and the back and steel compression helical springs in the middle, is proposed. In this study, a detailed 3D nonlinear numerical analysis is proposed using the nonlinear finite element software, AUTODYN. The accuracy of the blast load and RHR Sandwich panel modelling are validated using available experimental results. The results show that the proposed finite element model can be used efficiently and effectively to simulate the nonlinear dynamic behaviour of the newly proposed RHR sandwich panels under different ranges of free air blast loads. Detailed parameter study is then conducted using the validated finite element model. The results show that the newly proposed RHR sandwich panel can be used as a reliable and effective lightweight protective layer for underground structures.

Imperfection Mode of Thin Metallic Sandwich Plate with Pyramidal Metallic Inner Structures (피라미드형 금속 내부구조체를 가진 얇은 금속샌드위치 판재의 결함 모드)

  • Ahn, Dong-Gyu;Sun, Hyang-Sun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.2
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    • pp.187-192
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    • 2013
  • Thin metallic sandwich plate with pyramidal metallic inner structures is manufactured from a continuous projection welding between face sheets and inner structures. Due to the welding pressure, imperfections of inner structures induced by the deformation of the inner structures occur. The imperfections affect the response of the thin metallic sandwich plate subjected to low-velocity impact loading. The goal of this paper is to obtain a proper dominant imperfection mode of the thin metallic sandwich plate with pyramidal metallic inner structures. The variation of impact responses of the thin metallic sandwich plate for different imperfection modes are investigated by finite element analysis. The results of the FE analysis are compared to those of drop impact experiments. From the results of the comparison, it has been shown that the dominant imperfection mode of the thin metallic sandwich plate with pyramidal metallic inner structures is all type of symmetric imperfection mode with symmetrical imperfections of four struts.

Performance of sandwich structure strengthened by pyramid cover under blast effect

  • Mazek, Sherif A.
    • Structural Engineering and Mechanics
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    • v.50 no.4
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    • pp.471-486
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    • 2014
  • The number of explosive attacks on civilian structures has recently increased. Protection of structure subjected to blast load remains quite sophisticated to predict. The use of the pyramid cover system (PCS) to strengthen sandwich structures against a blast terror has great interests from engineering experts in structural retrofitting. The sandwich steel structure performance under the impact of blast wave effect is highlighted. A 3-D numerical model is proposed to study the PCS layer to strengthen sandwich steel structures using finite element analysis (FEA). Hexagonal core sandwich (XCS) steel panels are used to study structural retrofitting using the PCS layer. Field blast test is conducted. The study presents a comparison between the results obtained by both the field blast test and the FEA to validate the accuracy of the 3-D finite element model. The effects are expressed in terms of displacement-time history of the sandwich steel panels and pressure-time history effect on the sandwich steel panels as the explosive wave propagates. The results obtained by the field blast test have a good agreement with those obtained by the numerical model. The PCS layer improves the sandwich steel panel performance under impact of detonating different TNT explosive charges.

Thermomechanical bending investigation of FGM sandwich plates using four shear deformation plate theory

  • Bouamoud, Ahmed;Boucham, Belhadj;Bourada, Fouad;Houari, Mohammed Sid Ahmed;Tounsi, Abdelouahed
    • Steel and Composite Structures
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    • v.32 no.5
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    • pp.611-632
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    • 2019
  • In this work, a four-variable refined plate model is applied to study the thermomechanical bending of two kinds of functionally graded material (FGM) sandwich plates. The sandwich core of one kind is isotropic with the FGM face sheets whereas in the second kind, the sandwich core is FGM with the isotropic and homogeneous face sheets. By considering only four unknown variables, the governing equations are written based on the principle of virtual work and then Navier method is employed to solve these equations. Deflections and stresses of two kinds of FGM sandwich structures are analyzed and discussed. The validity and efficiency of the proposed model is checked by comparing it with various available solutions in the literature. The effects of volume fraction distribution, geometric ratio and thermal load on thermomechanical bending properties of FGM sandwich plate are investigated in detail.

Effects of Anisotropic Properties of Composite Skins on Electromagnetic Wave Propagation in the Foam Core Sandwich Structures (폼 코어 샌드위치 구조물에서 복합재료 스킨의 이방성 특성이 전자기파 투과 특성에 미치는 영향에 관한 연구)

  • 신현수;전흥재
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2001.05a
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    • pp.234-237
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    • 2001
  • In this study, efforts were made to understand the propagation of electromagnetic wave through the foam core sandwich structure by the analytical model. Foam core sandwich structure is composed of glass/epoxy composite skins and foam core. Transmittance and reflectance of the arbitrary linearly polarized incident TEM waves through the unidirectional composites, foam and foam core sandwich structures were determined as functions of thickness, fiber orientation of composites, incident angle and polarization angle by the analytical model. From the results of the analysis, the general tendency of transmittance and reflectance of electromagnetic wave through composites, foam and foam core sandwich structures was obtained.

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Study on Applicability of Ultimate Strength Design Formula for Sandwich Panels - Application Cases of Double Hull Tanker Bottom Structures

  • Kim, Bong Ju
    • Journal of Ocean Engineering and Technology
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    • v.34 no.2
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    • pp.97-109
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    • 2020
  • In this study, ultimate strength characteristics of clamped sandwich panels with metal faces and an elastic isotropic core under combined in-plane compression and lateral pressure loads are investigated to verify the applicability of the ultimate strength design formula for ship structures. Alternative elastomer-cored steel sandwich panels are selected instead of the conventional bottom stiffened panels for a Suezmax-class tanker and then the ultimate strength characteristics of the selected sandwich panels are examined by using nonlinear finite element analysis. The change in the ultimate strength characteristics due to the change in the thickness of the face plate and core as well as the amplitude of lateral pressure are summarized and compared with the results obtained by using the ultimate strength design formula and nonlinear finite element analysis. The insights and conclusions developed in the present study will be useful for the design and development of applications for sandwich panels in double hull tanker structures.

Thermal Characteristics of Hybrid Insert for Carbon Composite Satellite Structures

  • Lim, Jun Woo
    • Composites Research
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    • v.28 no.4
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    • pp.162-167
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    • 2015
  • Composite sandwich structures are widely employed in various applications, due to their high specific stiffness and specific bending strength compared to solid panels. Lately, for that reason, the advanced composite sandwich structures are employed in satellite structures: materials should be as light as possible with the highest attainable performance. This study is majorly focused on inserts employed to the composite sandwich satellite structures. A new hybrid insert design was developed in precedent study to reduce the mass of the sandwich structure since the mass of the satellite structure is related to high launching cost [1]. In this study, the thermal characteristics and behavior of the precedently developed hybrid insert with carbon composite reinforcing web and the conventional partial insert were numerically investigated.

Interface monitoring of steel-concrete-steel sandwich structures using piezoelectric transducers

  • Yan, Jiachuan;Zhou, Wensong;Zhang, Xin;Lin, Youzhu
    • Nuclear Engineering and Technology
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    • v.51 no.4
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    • pp.1132-1141
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    • 2019
  • Steel-concrete-steel (SCS) sandwich structures have important advantages over conventional concrete structures, however, bond-slip between the steel plate and concrete may lead to a loss of composite action, resulting in a reduction of stiffness and fatigue life of SCS sandwich structures. Due to the inaccessibility and invisibility of the interface, the interfacial performance monitoring and debonding detection using traditional measurement methods, such as relative displacement between the steel plate and core concrete, have proved challenging. In this work, two methods using piezoelectric transducers are proposed to detect the bond-slip between steel plate and core concrete during the test of the beam. The first one is acoustic emission (AE) method, which can detect the dynamic process of bond-slip. AE signals can be detected when initial micro cracks form and indicate the damage severity, types and locations. The second is electromechanical impedance (EMI) method, which can be used to evaluate the damage due to bond-slip through comparing with the reference data in static state, even if the bond-slip is invisible and suspends. In this work, the experiment is implemented to demonstrate the bond-slip monitoring using above methods. Experimental results and further analysis show the validity and unique advantage of the proposed methods.

Damping strategies for steel lattice sandwich constructions

  • Mai, Son P.
    • Steel and Composite Structures
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    • v.19 no.5
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    • pp.1321-1331
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    • 2015
  • A square steel sandwich plate with lattice corrugated core is explored for damping improvement. A range of damping materials are filled inside the openings provided by the corrugated core, or are applied on the surfaces of the facesheets. The dynamic properties such as natural frequency and damping factor are experimentally measured for the sandwich plate with each filling solution. The relative performance of each insertion is compared in terms of damping capacity and added mass.