• Title/Summary/Keyword: sandwich shell

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Formulation of Optimal Design Parameters and Failure Map for Metallic Sandwich Plates with Inner Dimpled Shell Structure Subject to Bending Moment (굽힘 하중을 받는 딤플형 내부구조 금속 샌드위치 판재의 최적설계변수의 수식화 및 파손선도)

  • Seong Dae-Yong;Jung Chang-Gyun;Yoon Seok-Joon;Ahn Dong-Gyu;Yang Dong-Yol
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.8 s.185
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    • pp.127-136
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    • 2006
  • Metallic sandwich plates with inner dimpled shell subject to 3-point bending have been analyzed and then optimized for minimum weight. Inner dimpled shells can be easily fabricated by press or roll with high precision and bonded with same material skin sheets by resistance welding or adhesive bonding. Metallic sandwich plates with inner dimpled shell structure can be optimally designed for minimum weight subject to prescribed combination of bending and transverse shear loads. Fundamental findings for lightweight design are presented through constrained optimization. Failure responses of sandwich plates are predicted and formulated with an assumption of narrow sandwich beam theory. Failure is attributed to four kinds of mechanisms: face yielding, face buckling, dimple buckling and dimple collapse. Optimized shape of inner dimpled shell structure is a hemispherical shell to minimize weight without failure. It is demonstrated that bending stiffness of sandwich plate is 2 or 3 times larger than solid plates with the same strength. Failure mode boundaries and iso-strength lines dependent upon the geometry and yield strain of the material are plotted with respect to geometric parameters on the failure map. Because optimal parameters of maximum strength for given material weight can be selected from the map, analytic solutions for maximum strength are expressed as a function of only material property and proposed strength. These optimal parameters match well with numerical optimal parameters.

Optimal Design of Metallic Sandwich Plates with Inner Dimpled Shell Subjected to 3-Point Bending (굽힘 하중을 받는 딤플형 금속 샌드위치판재의 최적설계)

  • Seong D.Y.;Jung C.G.;Yoon S.J.;Yang D.Y.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.702-705
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    • 2005
  • Metallic sandwich plates with Inner dimpled shell subjected to 3-point bending have been analyzed and then optimized for minimum weight. Inner dimpled shells can be easily fabricated by press or roll with high quality precision and bonded with same material skin sheets by resistance welding or adhesive bonding process. Optimized shape of inner dimple is a hemispherical shell to minimize weight without failure, including face yielding, face buckling and inner dimple buckling. It is demonstrated that bending stiffness of sandwich plate is 2 or 3 times than solid plates with same strength

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Vibration characteristic analysis of sandwich cylindrical shells with MR elastomer

  • Yeh, Jia-Yi
    • Smart Structures and Systems
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    • v.18 no.2
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    • pp.233-247
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    • 2016
  • The vibration characteristic analysis of sandwich cylindrical shells subjected with magnetorheological (MR) elastomer and constraining layer are considered in this study. And, the discrete finite element method is adopted to calculate the vibration and damping characteristics of the sandwich cylindrical shell system. The effects of thickness of the MR elastomer, constraining layer, applied magnetic fields on the vibration characteristics of the sandwich shell system are also studied in this paper. Additionally, the rheological properties of the MR elastomer can be changed by applying various magnetic fields and the properties of the MR elastomer are described by complex quantities. The natural frequencies and modal loss factor of the sandwich cylindrical shells are calculated for many designed parameters. The core layer of MR elastomer is found to have significant effects on the damping behavior of the sandwich cylindrical shells.

Analysis of laminated and sandwich spherical shells using a new higher-order theory

  • Shinde, Bharti M.;Sayyad, Atteshamudin S.
    • Advances in aircraft and spacecraft science
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    • v.7 no.1
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    • pp.19-40
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    • 2020
  • In the present study, a fifth-order shear and normal deformation theory using a polynomial function in the displacement field is developed and employed for the static analysis of laminated composite and sandwich simply supported spherical shells subjected to sinusoidal load. The significant feature of the present theory is that it considers the effect of transverse normal strain in the displacement field which is eliminated in classical, first-order and many higher-order shell theories, while predicting the bending behavior of the shell. The present theory satisfies the zero transverse shear stress conditions at the top and bottom surfaces of the shell. The governing equations and boundary conditions are derived using the principle of virtual work. To solve the governing equations, the Navier solution procedure is employed. The obtained results are compared with Reddy's and Mindlin's theory for the validation of the present theory.

New enhanced higher order free vibration analysis of thick truncated conical sandwich shells with flexible cores

  • Fard, Keramat Malekzadeh;Livani, Mostafa
    • Structural Engineering and Mechanics
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    • v.55 no.4
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    • pp.719-742
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    • 2015
  • This paper dealt the free vibration analysis of thick truncated conical composite sandwich shells with transversely flexible cores and simply supported boundary conditions based on a new improved and enhanced higher order sandwich shell theory. Geometries were used in the present work for the consideration of different radii curvatures of the face sheets and the core was unique. The coupled governing partial differential equations were derived by the Hamilton's principle. The in-plane circumferential and axial stresses of the core were considered in the new enhanced model. The first order shear deformation theory was used for the inner and outer composite face sheets and for the core, a polynomial description of the displacement fields was assumed based on the second Frostig's model. The effects of types of boundary conditions, conical angles, length to radius ratio, core to shell thickness ratio and core radius to shell thickness ratio on the free vibration analysis of truncated conical composite sandwich shells were also studied. Numerical results are presented and compared with the latest results found in literature. Also, the results were validated with those derived by ABAQUS FE code.

Post-buckling analysis of sandwich FG porous cylindrical shells with a viscoelastic core

  • Foroutan, Kamran;Dai, Liming
    • Steel and Composite Structures
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    • v.45 no.3
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    • pp.349-367
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    • 2022
  • In this research, an approach combining a semi-analytical method and an analytical method is presented to investigate the static and dynamic post-buckling behavior of the sandwich functionally graded (FG) porous cylindrical shells exposed to external pressure. The sandwich cylindrical shell considered is composed of a viscoelastic core and two FG porous (FGP) face layers. The viscoelastic core is made of Kelvin-Voigt-type material. The material properties of the FG porous face layer are considered continuous through each face thickness according to a porosity coefficient and a volume fraction index. Two types of sandwich FG porous viscoelastic cylindrical shells named Type A and Type B are considered in the research. Type A shell has the porosity evenly distributed across the thickness direction, and Type B has the porosity unevenly distributes across the thickness direction. The FG face layers are considered in two cases: outside metal surface, inside ceramic surface (OMS-ICS), and inside metal surface, outside ceramic surface (IMS-OCS). According to Donnell shell theory, von-Karman equation, and Galerkin's method, a discretized nonlinear governing equation is derived for analyzing the behavior of the shells. The explicit expressions for static and dynamic critical buckling loading are thus developed. To study the dynamic buckling of the shells, the governing equation is examined via a numerical approach implementing the fourth-order Runge-Kutta method. With a procedure presented by Budiansky-Roth, the critical load for dynamic post-buckling is obtained. The effects of various parameters, such as material and geometrical parameters, on the post-buckling behaviors are investigated.

Bending performance of laminated sandwich shells in hyperbolic paraboloidal form

  • Alankaya, Veysel;Erdonmez, Cengiz
    • Steel and Composite Structures
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    • v.25 no.3
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    • pp.337-346
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    • 2017
  • Sandwich shells made of composite materials are the main focus on recent literature parallel to the requirements of industry. They are commonly chosen for the modern engineering applications which require moderate strength to weight ratio without dependence on conventional manufacturing techniques. The investigations on hyperbolic paraboloidal formed sandwich composite shells are limited in the literature contrary to shells that have a number of studies, consisting of doubly curved surfaces, arbitrary boundaries and laminations. Because of the lack of contributive data in the literature, the aim of this study is to present the effects of curvature on hyperbolic paraboloidal formed, layered sandwich composite surfaces that have arbitrary boundary conditions. Analytical solution methodology for the analyses of stresses and deformations is based on Third Order Shear Deformation Theory (TSDT). Double Fourier series, which are specialized for boundary discontinuity, are used to solve highly coupled linear partial differential equations. Numerical solutions showing the effects of shell geometry are presented to provide benchmark results.

Nonlinear finite element solutions of thermoelastic flexural strength and stress values of temperature dependent graded CNT-reinforced sandwich shallow shell structure

  • Mehar, Kulmani;Panda, Subrata K.
    • Structural Engineering and Mechanics
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    • v.67 no.6
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    • pp.565-578
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    • 2018
  • This research article reported the nonlinear finite solutions of the nonlinear flexural strength and stress behaviour of nano sandwich graded structural shell panel under the combined thermomechanical loading. The nanotube sandwich structural model is derived mathematically using the higher-order displacement polynomial including the full geometrical nonlinear strain-displacement equations via Green-Lagrange relations. The face sheets of the sandwich panel are assumed to be carbon nanotube-reinforced polymer composite with temperature dependent material properties. Additionally, the numerical model included different types of nanotube distribution patterns for the sandwich face sheets for the sake of variable strength. The required equilibrium equation of the graded carbon nanotube sandwich structural panel is derived by minimizing the total potential energy expression. The energy expression is further solved to obtain the deflection values (linear and nonlinear) via the direct iterative method in conjunction with finite element steps. A computer code is prepared (MATLAB environment) based on the current higher-order nonlinear model for the numerical analysis purpose. The stability of the numerical solution and the validity are verified by comparing the published deflection and stress values. Finally, the nonlinear model is utilized to explore the deflection and the stresses of the nanotube-reinforced (volume fraction and distribution patterns of carbon nanotube) sandwich structure (different core to face thickness ratios) for the variable type of structural parameter (thickness ratio, aspect ratio, geometrical configurations, constraints at the edges and curvature ratio) and unlike temperature loading.

Numerical analysis of thermal post-buckling strength of laminated skew sandwich composite shell panel structure including stretching effect

  • Katariya, Pankaj V.;Panda, Subrata Kumar
    • Steel and Composite Structures
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    • v.34 no.2
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    • pp.279-288
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    • 2020
  • The computational post-buckling strength of the tilted sandwich composite shell structure is evaluated in this article. The computational responses are obtained using a mathematical model derived using the higher-order type of polynomial kinematic in association with the through-thickness stretching effect. Also, the sandwich deformation behaviour of the flexible soft-core sandwich structural model is expressed mathematically with the help of a generic nonlinear strain theory i.e. Green-Lagrange type strain-displacement relations. Subsequently, the model includes all of the nonlinear strain terms to account the actual deformation and discretized via displacement type of finite element. Further, the computer code is prepared (MATLAB environment) using the derived higher-order formulation in association with the direct iterative technique for the computation of temperature carrying capacity of the soft-core sandwich within the post-buckled regime. Further, the nonlinear finite element model has been tested to show its accuracy by solving a few numerical experimentations as same as the published example including the consistency behaviour. Lastly, the derived model is utilized to find the temperature load-carrying capacity under the influences of variable factors affecting the soft-core type sandwich structural design in the small (finite) strain and large deformation regime including the effect of tilt angle.

A Study on the Standardized Finite Element Models for Carbody Structures of Railway Vehicle Made of Sandwich Composites (샌드위치 복합재 적용 철도차량 차체 구조물의 표준유한요소모델 제시 연구)

  • Jang, Hyung-Jin;Shin, Kwang-Bok;Ko, Hee-Young;Ko, Tae-Hwan
    • Journal of the Korean Society for Railway
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    • v.13 no.4
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    • pp.382-388
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    • 2010
  • This paper describes the standardized finite element model for carbody structures of railway vehicle made of sandwich composites. Recently, sandwich composites were widely used to railway vehicle due to the improvement of energy efficiency, high specific stiffness and strength, weight reduction and space saving in korea. Therefore, structural integrity should be verified using finite element analysis prior to the manufacture of composite railway vehicle. The standardized finite element model for composite carbody structures was introduced through comparing the results of real structural test under vertical, compressive, twisting load and natural frequency test of various railway vehicles in this study. The results show that the quadratic shell element is suitable to model the reinforced metal frame used to improve the flexural stiffness of sandwich panel compared to beam element, and layered shell and solid element are recommended to model the skin and honeycomb core of sandwich panel compared to sandwich shell element. Also, the proposed standard finite element model has the merit of being applied to crashworthiness problem without modifications of finite element model.