• 제목/요약/키워드: sandwich panels

검색결과 209건 처리시간 0.021초

공장가공에 따른 샌드위치 패널공사의 생산성 및 경제성 분석 (Productivity and Economic Analysis of Sandwich Panel Construction Work by Shop Fabrication)

  • 조동열;손재호;이승현
    • 한국건설관리학회논문집
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    • 제10권5호
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    • pp.113-122
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    • 2009
  • 1970년대부터 고도의 산업발전을 이루기 시작한 국내 건설현장에서 저렴한 공사비용 및 간편한 시공성 등을 장점으로 샌드위치패널을 활용한 건축물이 급격하게 증가하는 실정이다. 하지만 샌드위치 패널의 시공을 담당하는 기업들은 대형 건설업체보다 중소건설업체인 관계로 생산성 향상을 위한 연구가 부족한 상황이다. 본 연구는 샌드위치패널공사 현장조사를 하여 작업조별 작업싸이클을 분석하고 Webcyclone을 이용한 모델링을 하였으며, 각 작업조별 생산성 및 공사금액을 분석하였다. 또한 생산성 영향요인중 하나인 패널의 가공장소에 따른 생산성 및 공사금액의 변동을 민감도 분석하여 각 작업조별 최적화된 생산성 및 공사금액을 분석하였다. 분석결과 공장가공 작업조가 현장가공 작업조에 비하여 약 30% 정도의 생산성이 향상됨으로 조사되었고, 공사비용 분석 결과 약 15% 정도의 공사비용이 증가됨으로 조사되었다. 또한 개구부 요율에 따른 민감도 분석에 의하여 약 20% 정도의 개구부를 공장에서 가공을 하였을 때 공사금액 최적화가 이루어짐을 보여준다.

통신 안테나용 허니콤 샌드위치 구조물의 충격 손상에 관한 연구 (Impact Damage of Honeycomb Sandwich Antenna Structures)

  • 조성재;김차겸;박현철;황운봉
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2001년도 춘계학술발표대회 논문집
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    • pp.74-77
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    • 2001
  • The impact response and damage of CLAS panel was investigated experimentally. The facesheet material used was RO4003 woven-glass hydrocarbon/ceramic and the core material was Nomex honeycomb with a cell size of 3.2mm and a density of 96 kg/$\textrm{m}^{3}$. The shield plane used was RO4003 and 2024-T3 aluminum. Static indentation and impact test was conducted to characterize the type and extent of the damage observed in two CLAS panels, and the performance of antenna used in a wireless LAN system. Correlation of peak contact force, residual indentation and the delamination area shows impact damage of the panel with an aluminum shield plane is larger than that of the panel with RO4003 shield plane, although tile former is more penetration resistant. The damage was observed by naked eye, ultrasonic inspection and cross sectioning. The shape and size of delamination was estimated by ultrasonic inspection, and the area of delamination linearly increases as impact energy increases. The performance of impact damaged antenna was estimated by measuring return loss and radiation pattern.

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Mechanical model for seismic response assessment of lightly reinforced concrete walls

  • Brunesi, E.;Nascimbene, R.;Pavese, A.
    • Earthquakes and Structures
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    • 제11권3호
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    • pp.461-481
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    • 2016
  • The research described in this paper investigates the seismic behaviour of lightly reinforced concrete (RC) bearing sandwich panels, heavily conditioned by shear deformation. A numerical model has been prepared, within an open source finite element (FE) platform, to simulate the experimental response of this emerging structural system, whose squat-type geometry affects performance and failure mode. Calibration of this equivalent mechanical model, consisting of a group of regularly spaced vertical elements in combination with a layer of nonlinear springs, which represent the cyclic behaviour of concrete and steel, has been conducted by means of a series of pseudo-static cyclic tests performed on single full-scale prototypes with or without openings. Both cantilevered and fixed-end shear walls have been analyzed. After validation, this numerical procedure, including cyclic-related mechanisms, such as buckling and subsequent slippage of reinforcing re-bars, as well as concrete crushing at the base of the wall, has been used to assess the capacity of two- and three-dimensional low- to mid-rise box-type buildings and, hence, to estimate their strength reduction factors, on the basis of conventional pushover analyses.

비표면처리 강판을 사용한 iFLASH 시스템의 휨성능 평가 (Flexural Behavior of iFLASH System with No Blast Metal Cleaned Steel Plates)

  • 김용열;류재호;윤성원;주영규
    • 복합신소재구조학회 논문집
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    • 제6권4호
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    • pp.30-37
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    • 2015
  • iFLASH System is new structural floor system which consists of sandwich panels filled with nano-composite. The nano-composite has low specific gravity and high bonding strength with steel plates. The bonding strength is one of important factors for structural performance of iFLASH System and it can further be improved by surface preparation such as blast metal cleaning. However, using none blast steel plates is recommended since surface preparation generates additional fabrication time and cost. In this study, a bonding strength test and bending experiment were conducted to check feasibility of applying none blast steel plates to iFLASH System. Moreover, stress in bonding plane between steel plates and nano-composite was analytically evaluated by finite element method. Consequently, flexural capacity of the specimen was 11% higher than theoretically calibrated value and its flexural behavior was structurally efficient without defect of bonding.

피라미드 트러스형 금속 샌드위치 판재의 적외선 브레이징을 이용한 효율적 적층식 제작 및 특성에 관한 연구 (Efficient Layered Manufacturing Method of Metallic Sandwich Panel with Pyramidal Truss Structures using Infrared Brazing and its Mechanical Characteristics)

  • 이세희;성대용;양동열
    • 한국정밀공학회지
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    • 제27권8호
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    • pp.76-83
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    • 2010
  • Metallic sandwich panels with pyramidal truss structures are high-stiffness and high-strength materials with low weight. In particular, bulk structures have enough space for additional multi-functionalities. In this work, in order to fabricate 3-D structures efficiently, Layered Manufacturing Method (LMM) which was composed of three steps, including crimping process, stacking process and bonding process using rapid infrared brazing, was proposed. The joining time was drastically reduced by employing infrared brazing of which heating rate and cooling rate were faster than those of conventional furnace brazing. By controlling the initial cooling rate slowly, the bonding strength was improved up to the level of strength by conventional vacuum brazing. The observation of infrared brazed specimens by optical microscope and SEM showed no defect on the joining sections. The experiments of 1-layered pyramidal structures and 2-layered pyramidal structures subject to 3-point bending were conducted to determine structural advantages of multilayered structures. From the results, the multi-layered structure has superior mechanical properties to the single-layered structure.

외부화염에 의한 드라이비트의 소손패턴 연구 (A Study on the Damaged Pattern of Dryvit by External Flame)

  • 박영주;홍이표;이해평
    • 한국안전학회지
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    • 제30권6호
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    • pp.40-47
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    • 2015
  • In this study, temperature characteristics and fire damage form were analyzed to investigate flame spreading form and fire probability from ignition sources subject to drivit component materials which is finishing material in architecture. Ignition sources were limited to a gas torch and exterior panel board fire, and the size of the sample was manufacture in 30 cm length ${\times}$ 50 cm height ${\times}$ 5cm thickness size. Marble (inner wall) + 3 mm drivit (outer wall), marble (inner wall) + 4 mm plaster stone (outer wall), sandwich panel + 3 mm driver bit (outer wall), sandwich panel + 3 mm driver bit + insulation (outer wall), and gypsum board (inner wall) + 3 mm drivit (outer wall) were prepared for the sample. As result of the research for temperature characteristics, large temperature difference by each material was shown in $218^{\circ}C{\sim}995^{\circ}C$ at 30 seconds and $501^{\circ}C{\sim}1078^{\circ}C$ at 300 seconds. Especially when the inner wall was a plaster board, lowest temperature of $501^{\circ}C$ was shown at 300 seconds and marble inner wall showed the following lowest temperature of $900^{\circ}C$. Temperature rising over $1000^{\circ}C$ was shown in other materials. Regarding fire damage form, drivit or gypsum board outer wall parts exposed to fire showed combustion and carbonization to show calcination(breaking phenomenon) and influence of heat exposure was higher as calcination became more severe.

저항 용접을 이용한 금속 샌드위치 판재 접합에 관한 연구 : Part 1 - 공정변수의 선정 (A Study on the Resistance Welding of Metallic Sandwich Panel : Part 1 - Determination of Process Parameters)

  • 이상민;김진범;나석주
    • Journal of Welding and Joining
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    • 제23권6호
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    • pp.49-54
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    • 2005
  • Inner Structured and Bonded(ISB) panel, a kind of metallic sandwich panel, consists of two thin skin plates bonded to a micro-patterned inner structure. Its overall thickness is $1\~3mm$and it has attractive properties such as ultra-lightweight, high efficiency in stiffness-to-weight and strength-to-weight ratio. In many previous studies, resistance welding, brazing and adhesive bonding are studied for joining the panel. However these methods did not consider productivity, but focused on structural characteristics of joined panels, so that the joining process is very complicated and expensive. In this paper, a new joining process with resistance welding is developed. Curved surface electrodes are used to consider the productivity and the stopper is used between electrodes during welding time to maintain the shape of inner structure. Welding time, gap of electrodes and distance between welding points are selected as the process parameters. By measuring the tensile load with respect to the variation of welding time and gap of electrodes, proper welding conditions are studied. Welding time is proper between 1.5-2.5cycle. If welding time is too long, then inner structures are damaged by overheating. Gap of electrode should be shorter than threshold value fur joint strength, when total thickness of inner structure and skin plate is 3.3mm, the threshold distance is 3.0mm.

Finite element based dynamic analysis of multilayer fibre composite sandwich plates with interlayer delaminations

  • Jayatilake, Indunil N.;Karunasena, Warna;Lokuge, Weena
    • Advances in aircraft and spacecraft science
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    • 제3권1호
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    • pp.15-28
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    • 2016
  • Although the aircraft industry was the first to use fibre composites, now they are increasingly used in a range of structural applications such as flooring, decking, platforms and roofs. Interlayer delamination is a major failure mode which threatens the reliability of composite structures. Delamination can grow in size under increasing loads with time and hence leads to severe loss of structural integrity and stiffness reduction. Delamination reduces the natural frequency and as a consequence may result in resonance. Hence, the study of the effects of delamination on the free vibration behaviour of multilayer composite structures is imperative. The focus of this paper is to develop a 3D FE model and investigate the free vibration behaviour of fibre composite multilayer sandwich panels with interlayer delaminations. A series of parametric studies are conducted to assess the influence of various parameters of concern, using a commercially available finite element package. Additionally, selected points in the delaminated region are connected appropriately to simulate bolting as a remedial measure to fasten the delamination region in the aim of reducing the effects of delamination. First order shear deformation theory based plate elements have been used to model each sandwich layer. The findings suggest that the delamination size and the end fixity of the plate are the most important factors responsible for stiffness reduction due to delamination damage in composite laminates. It is also revealed that bolting the delaminated region can significantly reduce the natural frequency variation due to delamination thereby improving the dynamic performance.

피라미드 구조를 가지는 초경량 금속 내부구조 접합판재의 제작 및 특성평가 (Fabrication and Static Bending Test in Ultra Light Inner Structured and Bonded(ISB) Panel Containing Repeated Inner Pyramidal Structure)

  • 정창균;윤석준;성대용;양동열;안동규
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2004년도 추계학술대회 논문집
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    • pp.483-486
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    • 2004
  • Inner structured and bonded panel, or ISB Panel, as a kind of sandwich type panel, has metallic inner structures which have low relative density, because of their dimensional shape of metal between a pare of metal skin sheets or face sheets. In this work, ISB panels and inner structures formed as repeated pyramidal shapes are introduced. Pyramidal structures are formed easily with expanded metal sheet by the crimping process. Three kinds of pyramidal structures are made and used to fabricate test specimen. Through the multi-point electrical resistance welding, inner structures are bonded with skin sheet. 3-point bending tests are carried out to measure the bending stiffness of ISB panel and experimental results are discussed.

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복합재료 광학탑재 위성구조체의 열변형 및 동적특성 (Thermal and Dynamic Analyses of a Composite Optical Bench)

  • 안진희;김철
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2005년도 추계학술발표대회 논문집
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    • pp.161-164
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    • 2005
  • This paper finds the optimal staking sequence of the satellite composite structures to minimize severe thermal deformations during their orbital operation using GAs and finite element analyses. Then, the optimal design is reinforced to endure the launch loads like high inertia and vibratory loads that are, usually, smaller than orbital loads induced by space environments. The thermal deformation of sandwich panels was minimized at the staking sequence of [$0_2$/90]s and that of composite strut was lowest at the angle of [0/${\pm}45$]s Also there was no buckling in the compressive loading. By vibration analysis, the natural frequencies of the composite components are much higher than aluminum structures and the expected stiffness condition is satisfied. Then, a composite optical bench was fabricated for tests and all analyses results were verified by structural testing. There were good correlations between two results.

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