• Transactions of the Korean Society of Machine Tool Engineers
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• v.16 no.6
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• pp.205-211
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• 2007

In this paper, foam-composite sandwich structures for EDM machine tool components such as column and column block designed by controlling stacking sequences and cross-sectional dimensions of the composite structures. The original column block is a box-shaped structure made of aluminum connecting a column and a Z-stage of the system. This research was focused on the design of efficient column block structure using a foam-composite sandwich structure which have good bending stiffness and damping characteristics to reduce the mass and increase damping ratio of the system. Vibration tests for getting damping ratio with respect to the stacking angle and thickness of the composites were carried out. Finite element analyses for static defection and vibration behaviour were also carried out to find out the appropriate stacking conditions; that is, stacking sequence and rib configuration. From the test and analysis results it was found that composite-foam sandwich structures for the microfactory system can be successful alternatives for high precision machining.

• Composites Research
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• v.25 no.1
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• pp.19-25
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• 2012

The study investigated the buckling behavior of sandwich composite columns with different hole sizes and hole positions when they were applied to a compressive load. The columns consisted of 1.7mm thick faces of glass fabric/epoxy and 23mm, 37mm, 48mm, and 61mm thick cores of urethane-foam. Different hole sizes with the diameter of 25mm and 38mm were considered in this experiment. To evaluate the effect of hole position on the buckling behavior, we considered three types of hole position: 25mm diameter hole located at the center, 25mm diameter hole at 1/4 position from the center to the end of the column, and 25mm diameter hole at 1/2 position from the center to the end of the column. According to the results, buckling and maximum loads of the column having 25mm diameter hole were lower by 10% compared to those of the column without hole, whereas the loads for the column having 38mm diameter hole were 30% less than those of the column without hole. Hole position appeared to have no effect on buckling and maximum loads. Major failure modes were observed as follows: the core shear failure for the thin columns having 23mm and 37mm thick cores, and the face-core debonding for the thick columns having 48mm and 61mm thick cores.

• Composites Research
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• v.19 no.2
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• pp.13-19
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• 2006

In this paper, parametric study was carried out to design sandwich structures for EDM machines controlling stacking sequence, stacking thickness of composites and rib configuration. Sandwich structures which are dealt with in this paper are composed of fibre reinforced composite for skin material and foam or resin concrete for core materials. The sandwich column has cruciform rib to enhance bending stiffness of the structure and the bed has several vertical ribs to resist the normal forces and vibration. The design parameters such as rib thickness and stacking sequence were controlled to enhance the system robustness. Finite element analysis was also carried out to verify the variation of static and dynamic stiffness of the structures according to the variation of the parameters. Vibration tests were performed to verify the natural frequencies and damping ratios of the manufactured composite structures. The appropriate shape and configuration conditions for micro-EDM machine structures are proposed.

• Steel and Composite Structures
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• v.25 no.3
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• pp.287-298
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• 2017

The present study aims to determine the structural response of full scaled rectangular columns under both of vertical and lateral loads using numerical methods. In the study, the composite columns considering full concrete filled circular steel tube (FCFRST) and concrete filled double-skin rectangular steel tube (CFDSRST) section types are numerically modelled using ANSYS software. Vertical and lateral loads are applied to models to assess the structural response of the composite elements. Also similar investigations are done for reinforced concrete rectangular (RCR) columns to compare the results with those of composite elements. The analyses of the systems are statically performed for both linear and nonlinear materials. In linear static analyses, both of vertical and lateral loads are applied to models as only one step. However in nonlinear analyses, while vertical loads are applied to model as only one step, lateral loads are applied to systems as step by step. The displacement and stress changes in some critical nodes and sections and contour diagrams are reported by graphs and figures. At the end of the study, it is demonstrated that the nonlinear models reveal more accurate result then those of linear models. Also, it is highlighted that composite columns provide more and more safety, ductility compared to reinforced concrete column.

• Steel and Composite Structures
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• v.38 no.3
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• pp.305-317
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• 2021

The mechanical behavior of the outer square inner circular concrete-filled dual steel tubular (SCCFT) stub columns under axial compression is investigated by means of experimental research, numerical analysis and theoretical investigation. Parameters such as diameter ratio, concrete strength and steel ratio were discussed to identify their influence on the mechanical properties of SCCFT short columns on the basis of the experimental investigation of seven SCCFT short columns. By establishing a finite element model, nonlinear analysis was performed to discuss the longitudinal and transverse stress of the dual steel tubes. The longitudinal stress characteristics of the core and sandwich concrete were also analyzed. Furthermore, the failure sequence was illustrated and the reasonable cross-section composition of SCCFT stub column was proposed. A formula to predict the axial load capacity of SCCFT stub column was advanced and verified by the results from experiment and the finite element.

• Composites Research
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• v.36 no.3
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• pp.173-179
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• 2023

The sandwich structure, consisting of a core and a face sheet, is used for lightweight structural application. Generally, cellular structures like honeycomb, foam, and lattice structures are utilized for the core. Among these, lattice structures have several advantages over other types of structures. In other studies, curved lattice structures were reported to have higher mechanical properties than straight structures by converting shear stresses acting on the structure into compressive stresses. Moreover, the addition of vertical struts can have a positive effect on the mechanical properties of the lattice structure. For the purpose, two lattice structures with Circle Arch (CC) and Circular Arch with a vertical column (CC_C) were studied, which were fabricated by using selective laser sintering was conducted. The result showed that CC_C has dramatic performance improvements in specific strength, modulus, and strain energy density compared to CC, confirming that vertical struts played a significant role in the lattice core. Finite element analysis was employed to determine the cause of the stress behavior of CC and CC_C. This study is expected to help design structurally superior lattice cores and sandwich structures.

• Steel and Composite Structures
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• v.29 no.1
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• pp.77-90
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• 2018

This paper presents a combined numerical, experimental, and theoretical study on the behavior of the concrete-filled double circular steel tubular (CFDT) stub columns under axial compressive loading. Four groups of stub column specimens were tested in this study to find out the effects of the concrete strength, steel ratio and diameter ratio on the mechanical behavior of CFDT stub columns. Nonlinear finite element (FE) models were also established to study the stresses of different components in the CFDT stub columns. The change of axial and transverse stresses in the internal and external steel tubes, as well as the change of axial stress in the concrete sandwich and concrete core, respectively, was thoroughly investigated for different CFDT stub columns with the same steel ratio. The influence of inner-to-outer diameter ratio and steel ratio on the ultimate bearing capacity of CFDT stub columns was identified, and a reasonable section configuration with proper inner-to-outer diameter ratio and steel ratio was proposed. Furthermore, a practical formula for predicting the ultimate bearing capacity was proposed based on the ultimate equilibrium principle. The predicted results showed satisfactory agreement with both experimental and numerical results, indicating that the proposed formula is applicable for design purposes.

• Steel and Composite Structures
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• v.21 no.3
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• pp.605-628
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• 2016

The energy absorption characteristics of diamond core sandwich cylindrical columns under axial crushing process depend greatly on the amount of material which participates in the plastic deformation. Both the single-objective and multi-objective optimizations are performed for columns under axial crushing load with core thickness and helix pitch of the honeycomb core as design variables. Models are optimized by multi-objective particle swarm optimization (MOPSO) algorithm to achieve maximum specific energy absorption (SEA) capacity and minimum peak crushing force (PCF). Results show that optimization improves the energy absorption characteristics with constrained and unconstrained peak crashing load. Also, it is concluded that the aluminum tube has a better energy absorption capability rather than steel tube at a certain peak crushing force. The results justify that the interaction effects between the honeycomb and column walls greatly improve the energy absorption efficiency. A ranking technique for order preference (TOPSIS) is then used to sort the non-dominated solutions by the preference of decision makers. That is, a multi-criteria decision which consists of MOPSO and TOPSIS is presented to find out a compromise solution for decision makers. Furthermore, local and global sensitivity analyses are performed to assess the effect of design variable values on the SEA and PCF functions in design domain. Based on the sensitivity analysis results, it is concluded that for both models, the helix pitch of the honeycomb core has greater effect on the sensitivity of SEA, while, the core thickness has greater effect on the sensitivity of PCF.