• Proceedings of the Korean Society of Marine Engineers Conference
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• 2005.06a
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• pp.388-394
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• 2005

A typical honeycomb sandwich panel consists of two thin, high-strength facings bonded to a thick, light-weight core. Each component by itself is relatively weak and flexible, but when it combind in a sandwich panel they produce a structure that is stiff, strong, and lightweight. In addition to use in honeycomb sandwich panels, honeycomb is used for energy absorption, radio frequency shielding, light diffusion, and to direct air flow.Accordingly, the usage of honeycomb sandwich structure is very widely applied to the aircraft, the automobile, and marine industry, etc., because of these advantages. Generally, this honeycomb sandwich structure is manufactured by autoclave process.In this study, the honeycomb sandwich structure was produced by prepreg. To prove the suitability the honeycomb sandwich structure with prepreg, The optimum design of the skin materials and honeycomb sandwich structure were evaluated with the theory of stress analysis.

• Transactions of the Korean Society of Automotive Engineers
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• v.14 no.2
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• pp.57-66
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• 2006

AA5182-polypropylene sandwich sheet was manufactured, and the mechanical properties evaluation was executed in order to identify $L{\ddot{u}}ders$ band that causes fabrication process problem and especially surface roughness. To identify formability, deformation behavior, plastic strain ratio (R-value) and pole figure were measured, and texture analysis was performed. In the case of sandwich sheet, the unstable deformation behavior has decreased. As well, for sandwich sheet, A1 skin could manage the most of load, and the elongation has improved about 45% more than that of A1 skin. The plastic strain ratio of A1 skin and sandwich panel, which indicates serration behavior, was obtained from instantaneous plastic strain ratio evaluation. Also, the planar anisotropy of sandwich sheet has decreased more than that of A1 skin. According to these results, the sandwich sheet produced lightening effect and could control unstable deformation characteristic, that is, surface roughness caused by $L{\ddot{u}}ders$ band. Furthermore, it was proved that the texture control of the rolling attachment of A1 skin is necessary to improve the formability of the sandwich panel.

• Journal of the Korean Society for Railway
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• v.9 no.1 s.32
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• pp.43-49
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• 2006

We have evaluated the structural integrity of a sandwich composite train roof structure that can be a lightweight, cost saving solution to large structural components for rail vehicles in design stages. The sandwich composite train roof structure was 11.45 meters long and 1.76 meters wide. The finite element analysis was used to calculate the stresses, deflections and natural frequencies of the sandwich composite train roof against the weight of air-conditioned system. The 3D sandwich finite element model was introduced to examine the structural behavior of the hollow aluminum extrusion frames joined to both sides of the sandwich composite train roof. The results shown that the structural performance of the sandwich composite train roof under loading conditions specified is satisfaction and the use of aluminum reinforced frame and aluminum honeycomb core is beneficial with regard to weight saving and structural performance in comparison with steel reinforced frame and polyurethane foam core. Also, we have manufactured prototype of sandwich composite train roof structure on the basis of analysis results.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.13 no.2
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• pp.478-484
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• 2012

In this study, compression analyses of sandwich composites with porous core were carried out. Finite element models of aluminum foam and honeycomb core sandwich composite material were applied solid element. In the case of aluminum foam core, valid equivalence damage model was applied. In the in-plane compression analysis, the maximum load of aluminum foam core sandwich was similar with that of aluminum honeycomb core sandwich. But in case of aluminum honeycomb core sandwich, the load support region becomes longer in comparison with aluminum foam core sandwich. In the out-plane compression analysis, compression maximum load of aluminum honeycomb core sandwich was higher than that of aluminum foam core sandwich. Through these Simulation analysis, obtains the behavior of sandwich composites.

• Journal of the Society of Naval Architects of Korea
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• v.29 no.2
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• pp.115-122
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• 1992

A sandwich element is a special Hybrid structural form of the composite construction, which is consisted of three main parts : thin, stiff and relatively high density faces separated by a thick, light, and weaker core material. In a sandwich construction, the shear deformation of the faces. Therefore, in the calculation of the bending stiffness, the shear effect should be included. In this paper, the minimum weight is selected as an object function, as the weight critical structures are usually composed of these kind of construction. To obtain the minimum weight of sandwich panel, the principle of minimum potential energy is used and as for the design constraints, the allowable bending stress of face material, the allowable shear stress of core material, the allowable value of panel deflection and the wrinkling stress of faces are adopted, as well as the different boundary conditions. For the engineering purpose of sandwich panel design, the results are tabulated, which are calculated by using the nonlinear optimization technique SUMT.

• Structural Engineering and Mechanics
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• v.85 no.5
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• pp.635-644
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• 2023

The design of honeycomb sandwich structures is often challenging because these structures can be tailored from a variety of possible cores and face sheets configurations, therefore, the design of sandwich structures is characterized as a time-consuming and complex task. A data-driven computational approach that integrates the analytical method and Artificial Neural Network (ANN) is developed by the authors to rapidly predict the design of sandwich structures for a targeted maximum structural deflection. The elaborated ANN reverse design approach is applied to obtain the thickness of the sandwich core, the thickness of the laminated face sheets, and safety factors for composite sandwich structure. The required data for building ANN model were obtained using the governing equations of sandwich components in conjunction with the Monte Carlo Method. Then, the functional relationship between the input and output features was created using the neural network Backpropagation (BP) algorithm. The input variables were the dimensions of the sandwich structure, the applied load, the core density, and the maximum deflection, which was the reverse input given by the designer. The outstanding performance of reverse ANN model revealed through a low value of mean square error (MSE) together with the coefficient of determination (R2) close to the unity. Furthermore, the output of the model was in good agreement with the analytical solution with a maximum error 4.7%. The combination of reverse concept and ANN may provide a potentially novel approach in designing of sandwich structures. The main added value of this study is the elaboration of a reverse ANN model, which provides a low computational technique as well as savestime in the design or redesign of sandwich structures compared to analytical and finite element approaches.

• Structural Engineering and Mechanics
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• v.85 no.1
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• pp.1-14
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• 2023

The use of functionally graded materials in applications involving severe thermal gradients is quickly gaining acceptance in the composite mechanics community, the aerospace and aircraft industry. In the present study, a refined sandwich plate model is applied to study the free vibration analysis of porous functionally graded material (FGM) sandwich plates with various distribution rate of porosity. Two types of common FG sandwich plates are considered. The first sandwich plate is composed of two FG material (FGM) face sheets and a homogeneous ceramic or metal core. The second one consists of two homogeneous fully metal and ceramic face sheets at the top and bottom, respectively, and a FGM core. The displacement field of the present theory is chosen based on nonlinear variations in the in-plane displacements through the thickness of the sandwich plate. The number of unknowns and equations of motion of the present theory is reduced and hence makes them simple to use. In the analysis, the equation of motion for simply supported sandwich plates is obtained using Hamilton's principle. In order to present the effect of the variation of the porosity distribution on the dynamic behavior of the FGM sandwich plates, new mixtures are proposed which take into account different rate of porosity distribution between the ceramic and the metal. The present method is applicable to study the dynamic behavior of FGM plates and sandwich plates. The frequencies of two kinds of FGM sandwich structures are analyzed and discussed. Several numerical results have been compared with the ones available in the literature.

• Structural Engineering and Mechanics
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• v.48 no.4
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• pp.569-585
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• 2013

The use of the rigid polyurethane foam (RPF) to strengthen sandwich structures against blast terror has great interests from engineering experts in structural retrofitting. The aim of this study is to use the RPF to strengthen sandwich steel structure under blast load. The sandwich steel structure is assembled to study the RPF as structural retrofitting. The filed blast test is conducted. The finite element analysis (FEA) is also used to model the sandwich steel structure under shock wave. The sandwich steel structure performance is studied based on detonating different TNT explosive charges. There is a good agreement between the results obtained by both the field blast test and the numerical model. The RPF improves the sandwich steel structure performance under the blast wave propagation.

• Steel and Composite Structures
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• v.3 no.4
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• pp.289-306
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• 2003

A series of tests was conducted to study the behaviour of steel-composite sandwich beams under low velocity hard impact. Damage characteristic and performance of sandwich beams with different spacing of shear connector were evaluated under impact loading. Thin steel plates were used as top and bottom skins of the sandwich beams and plain concrete was used as the core material. Shear connectors were provided by welding of angle sections on steel plates. The sandwich beams were impacted at their midpoint by a hemi-spherical nose shaped projectile dropped from various heights. Strains on steel plates were measured to study the effects of impact velocity or impact momentum on the performance of sandwich beams. Spacing of shear connectors is found to have significant effects on the impact response of the beams.

• Advances in materials Research
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• v.8 no.4
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• pp.313-335
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• 2019

The objective of the present paper is to investigate the bending and free vibration behavior of functionally graded material (FGM) sandwich rectangular plates using an efficient and simple higher order shear deformation theory. Unlike other theories, there are only four unknown functions involved, as compared to five in other shear deformation theories. The most interesting feature of this theory is that it does not require the shear correction factor. Two common types of FGM sandwich plates are considered, namely, the sandwich with the FGM facesheet and the homogeneous core and the sandwich with the homogeneous facesheet and the FGM core. The equation of motion for the FGM sandwich plates is obtained based on Hamilton's principle. The closed form solutions are obtained by using the Navier technique. A static and free vibration frequency is given for different material properties. The accuracy of the present solutions is verified by comparing the obtained results with the existing solutions.