• Title/Summary/Keyword: sand concrete

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A Study on the Characteristics of ALC Material with Melamine Resin (멜라민 수지를 혼합한 ALC 소재의 특성에 관한 연구)

  • Seo, Sung-Kwan;Chu, Yong-Sik;Song, Hun;Lee, Jong-Kyu;Im, Du-Hyuk
    • Journal of the Korean Ceramic Society
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    • v.48 no.6
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    • pp.595-599
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    • 2011
  • ALC(Autoclaved Lightweight Concrete) is produced using quartz sand, lime and cement and water. And aluminum powder is used for blowing agent. ALC is manufactured by autoclave chamber under high-temperature and high-pressure. Generally, ALC is 1/4 levels lighter than concrete and mortar, because it has a lot of pores. So density of ALC is about 0.45~0.65 g/$cm^3$. But, ALC has a weakness, typically low strength, with its porous structure. So, it is necessary to excellent strength properties for extensive apply of ALC materials in high porosity. In this study, melamine resin was used to improve the strength characteristics of ALC materials. We performed compressive and bending strength measurements. Compressive strength of ALC with 2% melamine resin increased 26.88% than 'melamine-free' ALC. Also we performed functionality evaluation such as thermal conductivity, sound absorption, and flame-resistance.

Study on the Development and Verification of Dry Manufacturing Technology for improving Quality of Recycled Fine Aggregate (순환잔골재 품질개선을 위한 건식생산기술의 개발 및 검증에 관한 연구)

  • Na, Chul-Sung;Choi, Hyeong-Gil;Kim, Young-Duck;Kwon, Soo-Kil;Kim, Gyu-Yong;Kim, Moo-Han
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.04a
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    • pp.469-472
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    • 2008
  • As recycled fine aggregate manufacturing technology with exceeding in economical efficiency, reduction efficiency of environmental load and quality improvement effect of recycled fine aggregate, it is to develop dry manufacturing system composed specific gravity separator of high-speed rotation impact type and centrifugal Force Powder Collector, etc. in this study. And it is to verify performance with evaluating quality of recycled fine aggregate. In consequence, it is identify that performance improvement effect of recycled fine aggregate by crushing recycled fine aggregate according to high-speed rotation impact, separating and collecting powder and minuteness dust according to centrifugal Force and mass defect, separating and reclaiming minuteness sand to mass defect.

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Evaluation of Protective Performance of Protection Materials for Field and Structural Body by Ignition of 155mm Artillery Shell and C-4 Explosive (155mm 포탄 및 C-4 90kg 기폭에 의한 야전구축 방호자재 및 구조체용 신방호자재의 방호성능 평가)

  • Lee, In-Cheol;Kim, Hong-Seop;Nam, Jeong-Soo;Kim, Suk-Bong;Hong, Won-Hee;Kim, Gyu-Yong
    • Journal of the Korea Institute of Military Science and Technology
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    • v.16 no.4
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    • pp.493-500
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    • 2013
  • In this study, it was evaluated the protective performance of the protection material for filed of the army by impact of fragment from the explosion of 155mm artillery shell to propose the improvement items. And it was evaluated the protection materials for structural boby such as corrugated steel plate, concrete block, prevention paint of explosion, aluminum foam and concrete T-wall by impact of fragment of 155mm artillery shells and explosion-induced pressure of C-4 explosive. As a result, protective performance of the existing protective material was superior but reinforcement is necessary for secondary damage because sand is leaking. The protective performance of new protective materials was greater than existing protective materials. And it can be used for protective materials.

Post-Thermal Exposure Bond Strength Properties of CFRP and GFRP in Concrete (콘크리트 고온 가열 이후 CFRP와 GFRP의 부착강도 특성)

  • Kim, Ju-Sung;Jeong, Su-Mi;Kim, Young-Jin;Park, Sun-Gyu
    • Journal of the Korea Institute of Building Construction
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    • v.23 no.5
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    • pp.509-517
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    • 2023
  • The surge in FRP(Fiber Reinforced Plastic) research signifies the industry's pursuit to counteract the longstanding issue of rebar corrosion. Notably, Carbon Fiber Reinforced Plastic(CFRP) emerges as a commendable alternative, given its superior resistance to both corrosion and chemical interactions, thus positing itself as a potential replacement for traditional steel rebars. However, the layered composition of fibers and resin in CFRP flags a notable susceptibility to elevated temperatures. Despite its promise, comprehensive studies elucidating the full spectrum of CFRP properties remain ongoing. In this investigative study, we meticulously assessed the bond strength of CFRP post-exposure to high thermal conditions. Our findings underscored a parity in bond strength amongst silica sand-coated CFRP, rib-type CFRP, and Glass Fiber Reinforced Plastic(GFRP).

Study on the Trend of Aggregate Industry (국내외 골재산업 동향 연구)

  • Kwang-Seok Chea;Namin Koo;Young Geun Lee;Hee Moon Yang;Ki Hyung Park
    • Korean Journal of Mineralogy and Petrology
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    • v.36 no.2
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    • pp.135-145
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    • 2023
  • Aggregate is used to produce stable materials like concrete and asphalt and is fundamental to meet the social needs of housing, industry, road, energy and health. A total of 42.35 billion tons of aggregate were produced in 2021 worldwide, an increase of 0.91% compared to the previous year. Among them, 2 billion tons were produced in China, India, European Union and United States, making up to 71.75% of the share. South Korea has witnessed a constant increase in aggregate production, overtaking Mexico and Japan for seventh place with 390 million tons and 0.85% of the share. The industrial sand and gravel produced globally amounted to 352.66 million tons. The top seven countries with the highest production were China, United States, Netherlands, Italy, India, Turkey and France, and their production exceeded 10 million tons and held a share of 74.69%. Exports of natural rock recorded $21.68 billion in 2021, increased by $2.3 billion compared to the previous year, while exports of artificial rock increased by $2.66 billion to $13.59 billion. Exports of sand reached $1.71 billion with United States, Netherlands, Germany and Belgium being the four countries with the highest exports of sand. The four countries exported more than $100 million in sand and took up 57.70% of the total amount. Exports of gravel totaled $2.75 billion, with China, Norway, Germany, Belgium, France and Austria in the lead, making up to 48.30% of the total share. The aggregate quarry started to surge in the 1950s due to the change in people's lifestyle such as population growth, urbanization and infrastructure delvelopment. Demand for aggregate is also skyrocketing to prevent land reclamation and flood caused by sea-level rise. Demand for aggregate, which was around 24 gigatons in 2011, is expected to double to 55 gigatons in 2060. However, it is likely that aggregate extraction will heavily damage the ecosystem and the world will eventually face a shortage of aggregate followed by tense social conflict.

Study on Rheological Properties of Mortar for the Application of 3D Printing Method (3D 프린팅 공법 적용을 위한 모르타르 구성성분 변화에 따른 레올로지 특성 연구)

  • Lee, Hojae;Kim, Won-Woo;Moon, Jae-Heum
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.6 no.1
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    • pp.16-24
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    • 2018
  • In this study, an experiment was conducted to analyze mortar based rheology for 3D printing method application. The tendency of rheological properties due to the change of W/B, binder type, replacement ratio, and super plasticizer which have a great influence on the flow characteristics of concrete was experimentally analyzed. Experiments were carried out by dividing into paste and mortar. In the paste experiment, rheology was analyzed by setting W/B, binder type, replacement ratio, and super plasticizer dosage as main variables. In the mortar experiment, the rheological properties of W/B and sand ratio were analyzed. As a result, as the W/B was increased, the viscosity decreased and the FA ratio to replace FA increased and the viscosity increased. In order to increase the fluidity, substitution of only 5% of SF reduces the shear stress and the viscosity is reduced by about 83%. Mortar rheological evaluation shows that there is a critical section where a large change occurs in the W/B 30 to 40% section. Also, in the same W/B, it is analyzed that there is a critical section where the shear stress increases more than twice in the sand ratio of 50~60%.

Analysis of Helical Pile Behavior in Sands Varying Helix Pitch Based on Numerical Analysis Results (사질토에 근입된 헬릭스 피치에 따른 헬리컬 파일의 수치해석적 거동분석)

  • Bak, Jongho;Lee, Kicheol;Choi, Byeong-Hyun;Kim, Dongwook
    • Journal of the Korean Geosynthetics Society
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    • v.17 no.4
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    • pp.29-40
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    • 2018
  • Oil sands, which are largely distributed in Canada and Venezuela, are a mixture of crude oil and sandy soils. In order to extract crude oil from oil sands, construction of massive oil sand plants is required. Generally, the typically-used foundation types of the oil sand plant are driven piles and cast-in-place piles. Most of the oil sand plants are located in cold and remote regions. Installation of driven piles in frozen or organic surface soils is difficult due to high resistance and installation equipment accessability, while the cast-in-place pile has concrete curing problem due to cold temperature. Helical pile can be installed quickly and easily using rotation with a little help of vertical load. As the installation of helical pile is available using a small and light-weight installation equipment, accessibility of installation equipment is improved. The helical pile has an advantage of easy removal by rotation in reverse direction compared with that of installation. Furthermore, reuse of removed helical piles is possible when the piles are structurally safe. In this study, the behavior of helical piles varying helix pitch was analyzed based on the numerical analysis results. Numerical model was calibrated based on the results of model helical pile tests in laboratory. The ultimate helical pile loads, the displacement of each helix attached to the shaft of the helical pile, and the load sharing ratio of each helix were analyzed.

Unconfined Compressive Strength of Fiber-reinforced Cemented Sands by Fiber Reinforcement Form (섬유의 보강 형태에 따른 섬유-시멘트 혼합토의 일축압축강도특성)

  • Park, Sung-Sik;Kim, Young-Su;Lee, Jong-Cheon
    • Journal of the Korean Geotechnical Society
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    • v.23 no.8
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    • pp.159-169
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    • 2007
  • The behavior of fiber-reinforced cemented sands (FRCS) was studied to improve a brittle failure mode observed in cemented sands. Nak-dong River sand was mixed with ordinary Portland cement and a Polyvinyl alcohol (PVA) fiber. A PVA fiber is widely used in concrete and cement reinforcement. It has a good adhesive property to cement and a specific gravity of 1.3. A PVA fiber has a diameter of 0.1 mm that is thicker than general PVA fiber for reinforced cement. Clean Nak-dong River sand, cement and fiber at optimum water content were compacted in 5 layers giving 55 blows per layer. They were cured for 7 days. Cemented sands with a cement/sand ratio of 4% were fiber-reinforced at different locations and tested for unconfined compression tests. The effect of fiber reinforcement form and distribution on strength was investigated. A specimen with evenly distributed fiber showed two times more strength than not-evenly reinforced specimen. The strength of fiber-reinforced cemented sands increases as fiber reinforcement ratio increases. A fully reinforced specimen was 1.5 times stronger than a specimen reinforced at only middle part. FRCS behavior was controlled not only by a dosage of fiber but also by fiber distribution methods or fiber types.

Effect of Different Curing Methods on the Unconfined Compressive Strength of Cemented Sand (양생방법에 따른 고결모래의 일축압축강도 특성)

  • Park, Sung-Sik;Kim, Ki-Young;Choi, Hyun-Seok;Kim, Chang-Woo
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.29 no.5C
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    • pp.207-215
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    • 2009
  • Cemented soils or concrete are usually cured under moisture conditions and their strength increases with curing time. An insufficient supply of water to cemented soils can contribute to hydration process during curing, which results in the variation of bonding strength of cemented soils. In this study, by the consideration of in situ water supply conditions, cemented sand with cement ratio less than 20% is prepared by air dry, wrapped, moisture, and underwater conditions. A series of unconfined compression tests are carried out to evaluate the effect of curing conditions on the strength of cemented soils. The strength of air dry curing specimen is higher than those of moisture and wrapped cured specimens when cement ratio is less than 10%, whereas it is lower when cement ratio is greater than 10%. Regardless of cement ratio, air dry cured specimens are stronger than underwater cured specimens. A strength increase ratio with cement ratio is calculated based on the strength of 4% cemented specimen. The strength increase ratio of air dry cured specimen is lowest and that of wrapped, moisture, and underwater cured ones increased by square. Strength of air dry cured specimen drops to maximum 30% after wetting when cement ratio is low. However, regardless of cement ratio, strength of moisture and wrapped specimens drops to an average 10% after wetting. The results of this study can predict the strength variation of cemented sand depending on water supply conditions and wetting in the field, which can guarantee the safety of geotechnical structures such as dam.

The Properties of Underwater-Hardening Epoxy Mortar Used the Rapidly Cooled Steel Slag (RCSS) (급냉 제강슬래그를 사용한 수중 경화형 에폭시 모르타르의 특성)

  • Kim, Jin-Man;Kwak, Eun-Gu;Bae, Kee-Sun
    • Journal of the Korea Concrete Institute
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    • v.19 no.5
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    • pp.549-555
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    • 2007
  • Although blast furnace slag has been widely used in concrete as a cementitious admixture or aggregate for many years, the slowly cooled steel slag is not used in concrete but mainly in road. Its use in concrete operates problem such as the lack of volume stability due to high free CaO content, which can be potentially hazardous in concrete. However, the rapidly cooled steel slag by atomization has a low free CaO content, a high density, and a spherical shape, so it is expected to use in concrete so much. This paper is to understand the probability that the rapid cooled steel slag can replace the silica sand used as aggregate in the epoxy mortar. We did the experimental study on the properties of the epoxy mortar having various replacement proportion of rapidly cooled steel slag. This study shown that increasing content of the rapidly cooled steel slag in epoxy mortar lead to increase largely the passing time of nozzle by O-lot, compressive strength and flexural strength. However except the flow is almost same level. So we understand that the rapidly cooled steel slag has positive effect on increasing of properties in epoxy mortar.