• Title/Summary/Keyword: sand aggregate ratio

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An Experimental Study for Flexure/Shear Failure Behavior of Composite Beam with GFRP Plank Used As a Permanent Formwork and Cast-in-place High Strength Concrete (영구거푸집으로 사용한 유리섬유 FRP 판과 현장타설 고강도콘크리트로 이루어진 합성보의 휨/전단파괴거동에 관한 실험적 연구)

  • Yoo, Seung-Woon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.6
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    • pp.4245-4252
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    • 2015
  • In this study, an experiment which utilized glass fiber reinforced polymer(GFRP) plank as the permanent formwork of cast-in-place high strength concrete structures was performed. The GFRP plank currently being produced has smooth surface so that it causes problems in behavior with concrete. Therefore, this research analyzed the flexure/shear failure behavior of composite beams, which used GFRP plank as its permanent formwork and has short shear span ratio, by setting the sand coated at GFRP bottom surface, the perforation and interval of the GFRP plank web, and the width of the top flange as the experimental variables. As a result of the experiments for effectiveness of sand attachment in case of not perforated web, approximately 47% higher ultimate load value was obtained when the sand was coated than not coated case and bending/shear failure mode was observed. For effectiveness of perforation and interval of gap, approximately 24% higher maximum load value was seen when interval of the perforation gap was short and the fine aggregate was not coated, and approximately 25% lower value was observed when the perforation gap was not dense on the coated specimen. For effectiveness of top flange breadth, the ultimate load value was approximately 17% higher in case of 40mm than 20mm width.

Durability and Strength of Dense Grate Permeable Concrete Using Silica sand and Flexible Alkyd Resin (유변성(油變性) 알키드 수지(樹脂)와 규사(硅砂)를 사용(使用)한 밀입도(密粒度) 투수(透水)콘크리트의 강도(强度) 및 내구특성(耐久特性))

  • Kim, In-Jung;Hong, Chang-Woo
    • Resources Recycling
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    • v.19 no.6
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    • pp.36-42
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    • 2010
  • Researches on resources recycling in the field of construction have made an extensive progress such as recycled aggregate of waste concrete and recycling of asphalt. On the other hand, there are almost never researches on pavement method with used waste frying oil. In South Korea, 0.2 million ton used waste frying oil is discharged every year. It is guessed that about 0.1 million ton used waste frying oil can be collected. If used waste frying oil is recycled, it is expected that disuse cost will be reduced and water pollution of rivers will be prevented. Therefore, the purpose of the study was to evaluate on mechanical features (strength, water resistance, chemical resistance, abrasion resistance, freezing and thawing resistance and permeable coefficient) whether dense graded permeable concrete mixing silica sand with flexible alkyd resin manufactured by making ester reaction with collected used waste frying oil to make alkyd resin could be applied to road pavement for non-roadway. The results of the study were as follows. In flexural strength, it had 1.6 times as much as road design standard 4.5MPa. In water resistance, chemistry resistance and freezing and thawing resistance, they had lack of strength in early age. As age went by, they didn't have large changes. And curing temperature had phenomenon of increase in strength at rather low temperature than high temperature by glass transition temperature of resin. Therefore, considering workability, strength and durability when it was applied to road pavement, it was reasonable that the mixing ratio of flexible alkyd resin was 10~15% in comparison with silica sand weight.

Develop a sustainable wet shotcrete for tunnel lining using industrial waste: a field experiment and simulation approach

  • Jinkun Sun;Rita Yi Man Li;Lindong Li;Chenxi Deng;Shuangshi Ma;Liyun Zeng
    • Advances in concrete construction
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    • v.15 no.5
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    • pp.333-348
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    • 2023
  • Fast infrastructure development boosts the demand for shotcrete. Despite sand and stone being the most common coarse and fine aggregates for shotcrete, excessive exploration of these materials challenges the ecological environment. This study utilized an industrial solid waste, high-titanium heavy slag, blended with steel fibers to form Wet Shotcrete of Steel Fiber-reinforced High-Titanium Heavy Slag (WSSFHTHS). It investigated its workability, shotcrete performance and mechanical properties under different water-to-cement ratios, fly ash content, superplasticizer dosage, and steel fiber content. The tunnel excavation and support were investigated by conducting finite element numerical simulation analysis and was used in 3 tunnel lining pipes in Zhonggouwan tailing pond. The major findings are as follows: (1) The water-to-cement ratio (w/c ratio) significantly impacted the compressive strength of WSSFHTHS. The highest 28-day compressive strength of 60 MPa was achieved when the w/c ratio was 0.38; (2) Adding fly ash improved the workability and shotcrete performance and strength development of WSSFHTHS. The best anti-permeability performance was achieved when the fly ash constituted 15%, with the lowest permeability coefficient of 4.596 × 10-11 cm/s; (3) The optimum superplasticizer dosage for WSSFHTHS is 0.8%. It provided the best workability and shotcrete performance. Excessive dosage resulted in water bleeding and poor aggregate encapsulation, while insufficient dosage decreased flowability and adversely affected shotcrete performance; (4) The dosage of steel fibers significantly impacted the flexural and tensile strength of WSSFHTHS. When the steel fiber dosage was 45 kg/m3, the 28-day flexural and tensile strengths were 8.95 MPa and 6.15 MPa, respectively; (5) By integrating existing shotcrete techniques, the optimal lining thickness was 80 mm for WSSFHTHS per simulation. The results revealed that after using WSSFHTHS, the displacement of the tunnel surrounding the rock significantly improved, with no cracks or hollows, similar to the simulation results.

The Properties of Flow and Compressive Strength of Mortar According In Replacement Ratio of Rapidly-Chilled Steel Slag Pine Aggregate (급냉 제강 슬래그 잔골재 대체율에 따른 모르타르의 유동성 및 압축강도 특성)

  • Cho Sung-Hyun;Kim Jin-Man;Kim Moon-Han;Han Ki-Suk
    • Journal of the Korea Concrete Institute
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    • v.17 no.1 s.85
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    • pp.77-84
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    • 2005
  • The steel slag, a by-product which is produced by refining pig iron during the manufacture of steel, is mainly used as road materials after aging. It is necessary to age steel slag for long time in air because the reaction with water and free-CaO in steel slag could make the expansion of volume. This problem prevents steel slag from being used as aggregate for concrete. However, steel slag used in this study was controled by a air-jet method which rapidly cools substance melted at a high temperature. The rapidly-chilled method would prevent from generation of free-CaO in steel slag. This study dealt with the influence of the using rate of rapidly-chilled steel slag on flow, dosage of SP, W/C ratio, and strength of mortar by statistical experimental design. Also, the results of this experiment were approved by statistical analysis methods, such as analysis of variance and F-testing. As results of F-testing, this paper proved at $1\%$ level of significance that the more the using rate of rapidly-chilled steel slag increased, the more this affected the enhancement of flow, the decrease of dosage of SP and W/C ratio, and the development of compressive strength. Also, considering the fluidity and compressive strength of mortar, it is desirable to use $75\%$ of rapidly-chilled steel slag for river sand.

Utilizability of Waste Concrete Powder as a Material for Soil Pavement (흙도로포장용 재료로서 폐콘크리트 미분말의 활용성 연구)

  • Kim, Yong-Jic;Choi, Yun-Wang;Kim, Young-Jin
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.3 no.3
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    • pp.277-282
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    • 2015
  • This study is conducted to utilize waste concrete powder (WCP) made as a by-product manufacturing high quality recycled aggregate. The blaine fineness of the used waste concrete powder was $928cm^2/g$. As the main characteristic of waste concrete powder, it showed an angular type similar to cement, but hydrated products were attached on the surface of particles. In addition, the size of the particles of waste concrete powder was larger than OPC and in terms of chemical components it had higher $SiO_2$ contents. For using WCP in soil cement-based pavement, the qualities, physical and chemical properties, of WCP should be researched. In the first step, the specified compressive strength of mortar for two types of clay sand soil and clay soil respectively was experimented to be 15 MPa and then optimum mixing ratio of chemical solidification agent were decided in the range of 1.5 - 3.0% in the replacement with cement weight content. In the second step, based on the prior experimental results, recycling possibility of WCP in soil cement-based pavement was studied. In the result of experiment the mixing ratio of WCP were 5, 10, 15 and 20% in the replacement with soil weight and the compressive strength of mortar was somewhat decreased according to the increase of the mixing ratio of WCP.

An Experimental Study on the Compressive Strength Properties of Sulfur-solidified Materials using Bottom Ash Fine Aggregate (바닥재 잔골재를 활용한 유황고형화 성형물의 압축강도 특성에 대한 실험적 연구)

  • Hong, Bumui;Choi, Changsik;Yun, Jungho;Eom, Minseop;Jeon, Sinsung
    • Applied Chemistry for Engineering
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    • v.23 no.3
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    • pp.259-265
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    • 2012
  • Differently from fly ash, the bottom ash produced from thermal power generation has been treated as an industrial waste matter, and almost reclaimed or was applied with the additive of the part concrete. Bottom ash has various problems to use with the aggregate. Bottom ash is lighter than typically the sand or the gravel and it's physical properties (compressive strength etc.) is somewhat low because of high absorptance. In order to manufacture the ash concrete, we used a bottom ash as a main material and a pure sulfur as a binder. In this study, fundamental research methods that vary the grain-size of bottom ash and the ratio of sulfur vs ash were investigated to improve the quality of ash concrete such as compressive strength. Bottom ash in this research which occurs from domestic 4 place power plants, was checked physical and chemical properties. The compressive strength seems the result which simultaneously undergoes an influence in content of the sulfur and Bottom ash grain-size. We got the result of the maximum 92 MPa. The compressive strength was high result for grain size below 1.2 mm and high sulfur content.

Properties of No-coarse Lightweight Concrete Using Synthetic Lightweight Fine Aggregate (인공경량세골재(人工輕量細骨材)를 사용(使用)한 무조골재(無粗骨材) 경량(輕量)콘크리트의 특성(特性))

  • Min, Jeong Ki;Kim, Seong Wan;Sung, Chan Yong
    • Korean Journal of Agricultural Science
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    • v.24 no.2
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    • pp.194-206
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    • 1997
  • This paper was performed to evaluate the properties of no-coarse lightweight concrete using perlite and expanded polystyrene bead on fine aggregate. The results were shown that w/c and unit weight was affected by absorption ratio and unit weight of using aggregate itself. The compressive strength of no-coarse lightweight concrete was showed $187kgf/cm^2$ by using natural sand, $170kgf/cm^2$ by using perlite. Tensile and bending strength were showed the same tendency of compressive strength, but when expanded polystyrene bead concrete dose not have strength nearly. The pulse velocity and static modulus of elasticity of no-coarse lightweight concrete were smaller than that of normal cement concrete. And stress-strain curves were shown that was increased with increase of stress, and when the stress-strain curve using expanded polystyrene bead was repeated at short intervals increase and decrease irregularly.

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Fundamental Study of Fire-Proof Characteristics of High Strength Concrete Using Meta-Kaolin and Waste Tire Chip (메타카올린과 폐타이어 잔입자를 사용한 고강도콘크리트의 내화성능에 관한 기초적 연구)

  • Lee, Mun-Hwan;Lee, Sea-Hyun
    • Journal of the Korea Concrete Institute
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    • v.20 no.1
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    • pp.89-97
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    • 2008
  • By replacing the meta-kaolin with cement and the waste tire chip with fine aggregate separately, the high strength concrete is protected from the spalling in fire and the method to constrain the temperature increase of steel bar within the concrete and the basic properties of the high strength concrete mixed with the material are reviewed. As the result, meta-kaolin increases the self fire proof characteristics of the concrete, the waste tire chip can share the internal expanding pressure so it can be deleted. In detail, using the meta-kaolin about the cement in 4$\sim$8% of weight ratio about the cement and the waste tire chip under the grade scope of 0.6$\sim$3 mm in 5$\sim$10% of weight ratio about the sand is very effective to prevent the spalling.

Evaluation of Chloride Bound Ratio in Cement Pastes by Pore Solution Analysis (세공용액분석에 의한 시멘트의 염화물 고정화율 평가)

  • 소승영;윤성진;소양섭
    • Journal of the Korea Concrete Institute
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    • v.14 no.5
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    • pp.789-795
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    • 2002
  • To evaluate the bind rate and behavior of two types chloride ion-one is the chloride ion added in mixture when un-washed sea sand is used as fine aggregate, one is the chloride ion admitted in the new version of concrete standard specification, pore solution extracted in cement paste were analyzed. The results are follow. 1 As passing the time, the chloride concentration in the pore solution decreases with the Increase in the chloride content absorbed by the hydrate products. As compared with chloride contents in mixing water, the bound ratio of chloride at 49 days is 64∼90%. 2. The bound ratio of chloride in cement paste considering evaporable water as pore solution is obtained. In case of Pl∼P3(added chloride content wt of cement 0.046∼0.16 %), the bound ratio of chloride is 91.8∼93.5 %. P4(added chloride wt of cement 0.3%) is 89.1%, but P5(added chloride wt of cement 0.617%) bound is only 77%. 3. The bound ratio of chloride to wt of cement is 0.015∼0.475% with adding chloride. In case chloride added over 0.091 % wt of cement, the bound chloride content increases 1.7∼1.8 times in spite of added chloride increase twice. The bound ratio of chloride to wt of cement decreased with the increase in the chloride content. 4. The more increase added chloride content, the more increase the bound ration of chloride. But the absolute value of chloride content in pore solution increased.

Characteristics of Polyester Polymer Concretes Using Spherical Aggregates from Industrial By-Products (III) (Using an Atomizing Steel Slag as a Filler and Fine Aggregate) (산업부산물 구형골재를 사용한 폴리에스테르 폴리머 콘크리트의 특성(III) (아토마이징 제강슬래그를 충전재와 잔골재로 사용))

  • Hwang, Eui-Hwan;Kim, Jin-Man
    • Applied Chemistry for Engineering
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    • v.26 no.1
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    • pp.104-110
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    • 2015
  • It is known that polymer concretes are 8~10 times more expensive than ordinary Portland cement concretes; therefore, in the production of polymer concrete products, it is very important to reduce the amount of polymer binders used because this occupies the most of the production cost of polymer concretes. In order to develop a technology for the reduction of polymer binders, smooth and spherical aggregates were prepared by the atomizing technology using the oxidation process steel slag (electric arc furnace slag, EAFS) and the reduction process steel slag (ladle furnace slag, LFS) generated by steel industries. A reduction in the amount of polymer binders used was expected because of an improvement in the workability of polymer concretes as a result of the ball-bearing effect and maximum filling effect in case the polymer concrete was prepared using the smooth and spherical atomized steel slag instead of the calcium carbonate (filler) and river sand (fine aggregate) that were generally used in polymer concretes. To investigate physical properties of the polymer concrete, specimens of the polymer concrete were prepared with various proportions of polymer binder and replacement ratios of the atomized reduction process steel slag. The results showed that the compressive strengths of the specimens increased gradually along with the higher replacement ratios of the atomized steel slag, but the flexural strength showed a different maximum strength depending on the addition ratio of polymer binders. In the hot water resistance test, the compressive strength, flexural strength, bulk density, and average pore diameter decreased; but the total pore volume and porosity increased. It was found that the polymer concrete developed in this study was able to have a 19% reduction in the amount of polymer binders compared with that of the conventional product because of the remarkable improvement in the workability of polymer concretes using the spherical atomized oxidation steel slag and atomized reduction steel slag instead of the calcium carbonate and river sand.