• Title/Summary/Keyword: salt spray test

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Corrosion Resistance Characteristics of Cr-free Coating Solution for Degraded STS316L (열화한 STS316L에 대한 Cr-free 코팅액의 내식특성)

  • Lee, So-Young;Kim, Young-Soo;Jeong, Hee-Rock;Ahn, Seok-hwan;Nam, Ki-Woo
    • Journal of Ocean Engineering and Technology
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    • v.29 no.6
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    • pp.475-480
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    • 2015
  • In this study, we developed a Cr-free organic/inorganic hybrid solution and investigated its coating properties on degraded STS316L. Both the OIBD-1 solution and OIBD-2 solution had excellent corrosion resistance and adhesion ability. However, the solution had some problems in a boiling water environment. In addition, the flexibility was excellent, and the scratch resistance was relatively good.

Evaluation of Nonchromated Thin Organic Coatings for Corrosion Inhibition of Electrogalvanized Steel

  • Park, Jong Myung;Kim, Kyoo Young
    • Corrosion Science and Technology
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    • v.6 no.2
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    • pp.68-73
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    • 2007
  • The toxicity of chromium that is used to impart corrosion resistance to galvanized steel created environmental and health-related concerns and generated a great deal of interest in developing chrome-free treatment coatings. In the present work, organic-inorganic composite coatings were used to coat electrogalvanized steel (EG) sheets for corrosion protection without degrading its weldability property. The new coatings composed of specially modified polyurethane dispersion hybridized with silicate and unique inorganic-organic inhibitors were developed during this work. It was found that about $1{\mu}m$ thickness of coating layer is secure enough in corrosion resistance of flat and formed part even after alkaline degreasing. Overall chemical resistances including fingerprint resistance and paint adhesion property were satisfied with the test specification of Sony technical standard of SS-00260-2002. Therefore, it is concluded that the newly developed chrome-free product can replace the conventional chromated product.

Fabrication of Plasma Electrolytic Oxidation Coatings on Magnesium AZ91D Casting Alloys

  • Lee, Sung-Hyung;Yashiro, Hitoshi;Kure-Chu, Song-Zhu
    • Journal of Surface Science and Engineering
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    • v.50 no.6
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    • pp.432-438
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    • 2017
  • AZ91D casting alloy requires an advanced plasma anodizing processing because large amount of defects are liable to generate during anodization. In this study, plasma electrolytic oxidation (PEO) of AZ91D Mg alloy was conducted by the application of either constant voltage or current using a pulse mode and its effects on pore formation, surface roughness and corrosion resistance were investigated. The PEO films showed a three-layer structure. The PEO film thickness was found to increase linearly with voltage. The surface roughness, Ra, ranged between $0.2{\mu}m$ and $0.3{\mu}m$. The corrosion resistance increased from RN 3.5 to 9.5 by the PEO treatment when evaluated according to the 72 hour salt spray test. The PEO-treated surface exhibited higher pitting potential than the raw material.

환경시험에 의한 볼트의 도금두께 설계

  • Kim Jin Soo;Kim Gwang Sub
    • Proceedings of the Korean Reliability Society Conference
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    • 2005.06a
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    • pp.349-355
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    • 2005
  • The bolts used for the electronic parts of a car a is the important parts which carry out an electric and physical performance. At the time of storage, transportation and use, Corrosion occurs in bolts under the influence of environmental factor. During the period exported especially overseas the chemical corrosion by the chlorine ion contained in the atmosphere occurs frequency. Then, The failure mechanism over corrosion is investigated and we consider to the design procedure of a environmental examination. We are going to select the proper plating thickness of bolts through a salt spray test, for investigating the corrosion resistance of bolts.

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Methodological approach of evaluation on prefabrication primers for steel structures

  • Chung, Sung-Wook;Hyun, Jeong-Hun
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.13 no.1
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    • pp.707-717
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    • 2021
  • To the date, shipbuilding companies have applied shop primer coating which protects the steel surface from global oxidization in environment. Proper shop primer requires either anti-corrosion ability during construction or anti-porosity ability during welding, and those properties contradict to each other. This report tried to derive an optimizing parameter on these conflicting properties to select a proper shop primer. First, sufficient amounts of the natural salt spray tests were carried out to achieve a series of data for the anti-corrosion ability. Second, lots of T-joint fillet welding test were performed to evaluate the trapped porosity formed in the weld pool. According to the experimental data, we could achieve either the rust-formation rate or the porosity-formation rate, then, each rate was generalized as formulae. Then, we tried to combine these conflicting properties to decide an optimum shop primer.

Manufacture of rapid SiC heating element and increased durability through glass frit coating

  • Jae Uk Hur;Jung Hun Kim;Gye Seok An;Sung-Churl Choi
    • Journal of Ceramic Processing Research
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    • v.21 no.2
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    • pp.213-216
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    • 2020
  • We investigated the optimal conditions for the manufacture of a rapid SiC heating element with increased durability for a flipchip bonder. In the moulding step prior to the sintering of the SiC heating element, a pressure of either 25 or 125 MPa wasapplied by uniaxial pressing to control the micropores; this was aimed at improving the resistance of the ultimate specimen. The moulded specimen was sintered by using a vacuum furnace with silicon as a sintering additive. The measurement of thehot modulus of rupture (HMOR) of the resulting SiC sintered body revealed that the HMOR was high. In addition, a methodfor protecting the heating element from the external environment was developed. A glassy coating layer was deposited on thesurface of the structure to improve the corrosion resistance of the sintered body; further, the performance of the coating layerwas verified through a neutral and acidic salt spray test. Finally, we established the optimal process conditions formanufacturing a rapid SiC heating element with improved corrosion resistance.

Durability of Various Anti-Corrosive Organic Coatings in Marine Environment for Twelve Years

  • Yamamoto, Mashiro;Kajiki, Toshitaka;Kamon, Toshikuni;Yoshida, Kotaro
    • Corrosion Science and Technology
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    • v.3 no.1
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    • pp.20-25
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    • 2004
  • In order to clarify the durability of protective coatings for maritime steel structures, various anti-corrosive organic coated steel samples were exposed for twelve years in semitropical marine environment at Miyakojima Island, Okinawa, JAPAN. Samples were various organic coated steel pipes, 4.0 m in length and 150 mm in diameter. While the bare steel pipe entirely corroded in 4.5 mm thickness in four and half years, these organic coated steel pipes exhibited protective appearances after twelve-year-exposure except for the defect in the coatings. Polyethylene (PE) lining pipe exhibited a good protective performance. Urethane painted pipe was also good but some barnacles stuck to its surface. A combination of petrolatum tape and FRP cover showed sufficient corrosion resistance for steel surface. The correlation in results between exposure and laboratory acceleration test was examined. It was found that salt spray test (SST) results corresponded to rusted area of scratched portion and that adhesion change of coating layer corresponded to the rotating immersion test result. Among the on-site measured data, volume resistivity is utilized for the index of corrosion protection performance of organic coating.

The Evaluation of Surface Scaling and Resistance of Concrete to Frost Deterioration with Freezing-Thawing Action by Salt Water (염화물이 함유된 동결수의 동결융해 작용에 따른 콘크리트의 내동해성과 표면열화 평가)

  • Kim, Gyu-Yong;Kim, Moo-Han;Cho, Bong-Suk;Lee, Seung-Hoon
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.11 no.6
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    • pp.143-151
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    • 2007
  • This study presents the experimental results of frost durability including resistance to freezing-thawing and surface scaling of concrete. Mixing design was proportioned with the various water-binder ratio between 0.37 and 0.47 and three different binder compositions corresponding to Type I cement without any supplementary cementitious materials(OPC), Type II cement with 50% blast-furnace slag replacement(BFS50), and ternary cement with Type III cement, 15% fly ash, and 35% slag replacement (BFS35%+FA15%). Test results showed that the mixing design with BFS50% and BFS35%+FA15% exhibited higher durability factor than that made with OPC only. Finally, the use of blend cement containing slag can be used effectively in terms of frost durability of the concrete exposed to severe condition under coastal environment like as flying salt, sea water spray, etc.

Evaluation of the Corrosion Resistance of Zn-Coated Steel as a Function of the Temperature of the Cr-free Solution Used to Coat the Steel (Cr-free 코팅액에 의한 아연도금강판의 열처리 온도에 따른 내식특성)

  • Seo, Hyun-Soo;Moon, Hee-Joon;Kim, Jong-Soon;Ahn, Seok-Hwan;Moon, Chang-Kwon;Nam, Ki-Woo
    • Journal of Ocean Engineering and Technology
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    • v.24 no.5
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    • pp.60-66
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    • 2010
  • Zinc has a number of characteristics that make it well suited for use as a coating to protecting iron and steel products from corrosion. Its excellent corrosion resistance in most environments accounts for its successful use as a protective coating on a variety of products and in many exposure conditions. The excellent field performance of zinc coatings results from their ability to form dense, adherent films that corrode at a rate that ranges from 1% to 10% of the corrosion rate of ferrous materials, depending on the environment. Recently, EU RoHS and EU ELV prohibited the use of materials that adversely affect the environment, such as Pb, Hg, Cd, and $Cr^{+6}$. In this study, environmentally-friendly, Cr-free solutions (epoxy solution, acrylic solution, and urethane solution S-700) and organic/inorganic solution with Si; LRO-317) were used to evaluate the corrosion resistance of zinc-coated steel subjected to a saltwater spray for 72 hours. The coating of urethane solution (S-700) was best among the three kinds of solution with heat treatment during five minutes at $190^{\circ}F$. Test specimens with S-700 and LRO-317 coating were heat treated in a drying oven at 170, 180, 190, 200, and $210^{\circ}C$ for five minutes. The results show that the optimum corrosion resistance was $190^{\circ}C$ in EGI and $170^{\circ}C$ in HDGI, respectively.

Geostatistical Interpretation of Water Quality and Hydrogeochemistry of shallow Groundwater in the Uljin Area, Korea (지구통계 기법을 활용한 울진 지역 천부 지하수의 수질 및 수리지구화학 특성 해석)

  • 김남진;윤성택;김형수;정경문;김규범
    • Economic and Environmental Geology
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    • v.34 no.2
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    • pp.175-192
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    • 2001
  • We have collected hydrogeochemical data of shallow groundwaters in the Uljin area located at eastern coastal area of Korea. Geostatistical analysis (ANOVA test, cluster analysis, and factor analysis) of the collected data sets was pert'onned, in order to evaluate both the spatial and/or temporal variation of water quality data and the groundwater contamination, as weJl as the principal reactions occurring in the aquifer. Results of the ANOVA test show that regional water chemistry are not significantly changed spatially in eight watersheds. However, some ions such as $Ca^{2+}$, $HCO_{3}^{-}$ and $SO_{4}^{2-}$ show a meaningful watershed variation. Water chemistry variation according to sampling time (season) is not shown, except for $SO_{4}^{2-}$. The cluster analysis shows that significant water chemistry variation is eXplained by the distance from the coast. Factor analysis indicates that the water chemistry is changed according to various factors as follows: in the order of decreasing importance, water-rock interaction (mainly, carbonate dissolution), sea-salt spraying, and then contamination by fertilizers and agrochemicals.

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