• Title/Summary/Keyword: safety switch

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Improvement of Application Criteria of Pull Code Switch for Conveyor Accident Prevention (컨베이어 사고 예방을 위한 풀 코드 스위치 적용기준 개선)

  • Seo, Jae Min;Park, Ji Hoon;Baek, Jong-Bae
    • Journal of the Korean Society of Safety
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    • v.34 no.5
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    • pp.153-158
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    • 2019
  • It is estimated that about 2,515 persons have been injured by conveyor for the past five years(2013 ~ 2017). Conveyors used in various industrial sites for transporting iron ore, coal, courier goods, etc., have various incidents such as a worker putting on or pulling a part of the body or work clothes on the driving part during maintenance. It is necessary for preventing similar accidents to conduct various researches. In order to propose the basis for revising laws and standards for the safety standards of the full cord switch to prevent conveyor accidents, this study compares Korea's Industrial Safety and Health Law (KISHL) with those of IEC, EN, Canada, and Australia. In addition, surveys of conveyor use plant and full cord switch domestic and foreign manufacturers was conducted. In this study, domestic and overseas related laws and technical standards compare and analyze to prevent conveyor accidents. In addition, we propose extension of safety certification for full code switch, establishment of safety inspection standard, and improvement of working method regulation through actual working condition investigation. It can be used as a basis for revising the occupational safety and health regulation and related notices, and thus contributing to enhancing the safe atmosphere of the conveyor business and improving the safety consciousness of the concerned persons.

A Study on the Reliability Analysis of Al Oil Pressure Switch for Automobiles (Al 소재의 자동차용 Oil Pressure Switch의 신뢰도 분석에 관한 연구)

  • Cho, Myung-Ho;Kim, Tae-Hun;Rhie, Kwang-Won
    • Journal of the Korean Society of Safety
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    • v.24 no.6
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    • pp.150-156
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    • 2009
  • The oil pressure switch(OPS) for automobile is very important part to prevent an overheated engine and other problems by checking the operation of an engine oil system and displaying oil signs on a dashboard. OPS is the part that receives various stress caused by temperature, vibration, and corrosion in an engine room. Regarding existing steel OPS cases, there occur field errors due to the rust, and much concern comes from the low anticorrosion caused by CR6+ Free according to the restrictions of heavy metals. Therefore, the study analyzed average life, the failure rate, and reliability through the tests of performance according to temperature changes, mechanical strength, and run-test in order to confirm if the use of the oil pressure switch with Al of anti-corrosion can improves the reliability, instead of the existing steel products.

Optimization Design for the Use of Mechanical Switch in Z-source DC Circuit Breaker (Z-source 직류 차단기의 기계식 스위치 적용을 위한 최적화 설계)

  • Lee, Hyeon Seung;Lee, Kun-A
    • Journal of the Korean Society of Safety
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    • v.37 no.1
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    • pp.12-19
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    • 2022
  • Circuit breakers are a crucial factor in ensuring the safety of a Direct Current (DC) grid. One type of DC circuit breaker, the Z-source DC circuit breaker (ZCB), uses a thyristor, which is a type of semiconductor switch. In the event of a fault in the circuit, the ZCB isolates the fault by generating a zero crossing current in the thyristor. The thyristor quickly and actively isolates the fault while generating a zero crossing current, but thyristor switch cannot control turn-off and the allowable current is lower than the current of the mechanical switch. Therefore, it is best to use a mechanical switch with a high allowable current capacity that is capable of on/off control. Due to the slow reaction time of mechanical switches, they may not isolate the fault during the zero crossing current time interval created by the existing circuit. In this case, the zero crossing current time can be increased by using the property that hinders the rapid change in the current of the inductor. This paper will explore whether adding system inductance to increase the zero crossing current time interval is a solution to this problem. The simulation of changing inductor and capacitor (LC) of the circuit is repeated to find an optimal change in the zero crossing current time according to the LC change and provides an inductor and capacitor range optimized for a specific load. The inductor and capacitor range are expected to provide optimization information in the form LC values for future applications of ZCB's using a mechanical switch.

Design of Improved Switch Point Heating System for Low Power and Simplified Equipment (저전력 및 설비간략화를 위한 선로전환기용 융설장치 설계)

  • Jang, Dongwan;Jeon, Taehyun
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.27 no.1
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    • pp.61-67
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    • 2013
  • The turnout point system is installed to separate the main rail track from other tracks in rail load stations. It is also important to set up the switch point system to change the direction of the turnout point, to lead and change the direction of tracks. The switch point system can be negatively affected by heavy snow during winter seasons which can cause critical safety problems. Furthermore, the maintenance and repair of the conventional system is prohibitively expensive due to its complexity and high probability of failure. In this paper, an efficient switch point system is proposed which simplifies the equipment structure and lowers the cost for maintenance and repair, while improving safety and performance of the rail road system.

Development of Hook Stick for PAD Switch in Underground Distribution Lines (지중 배전선로용 개폐기 복합조작봉 개발)

  • Je, Chung-Mo;Chung, Yong-Woon;Cho, Ho-Ryung;Yu, Kun-Yang
    • Proceedings of the KIEE Conference
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    • 2005.07b
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    • pp.1053-1055
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    • 2005
  • At the moment, the operation methods for pad switch are different due to the differences of the manufacturer and the types or ratings of pad switches; accordingly, various types of the operation tools are required for the operation of pad switch. Sometimes, the operator uses conductive tool made of metal, or there is no sufficient space around the pad switch for operation and these kinds of problems are related with the potential safety accidents of the operators. Therefore, to solve these problems, new universal operation tool for pad switch, which only needs the change of operation head for various types of pad switches, has been developed. With this new tool, durability and safety of the operator can be achieve.

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Study on Running Safety of EMS-Type Maglev Vehicle Traveling over a Switching System (상전도흡인식 도시형 자기부상열차의 분기기 주행안전성 연구)

  • Han, Jong-Boo;Lee, Jong Min;Han, Hyung-Suk;Kim, Sung-Soo;Yang, Seok-Jo;Kim, Ki-Jung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.11
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    • pp.1309-1315
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    • 2014
  • The switch for a maglev vehicle should be designed such that the vehicle safely changes its track without touching the guiderail. In particular, a medium-to-low-speed EMS -type maglev train relies heavily on a U-type electromagnet where it generates levitation force and guidance force simultaneously. Therefore, it is necessary to evaluate the safety of the vehicle whenever it passes the switch, as it lacks active control of the guidance force. Furthermore, when the vehicle passes a segmented switch, which is a group of curves made up of connected lines with a small radius of curvature, it may come into mechanical contact with the guiderail owing to the excessive lateral displacement of the electromagnet. The goal of this study is to analyze the influence of a segmented switch on the safety of major design-related variables for achieving improved running safety. We propose a three-dimensional multibody dynamics model composed of two cars with one body. Using the proposed model, we perform a simulation of the lateral air gap, which is one of the measurements of the running safety of the vehicle when it passes the switch. The analyzed design variables are the length between short span girder, the articulation angle, the length between two centers of a fixed girder at its ends, and the number of girders. On the basis of the effects of the considered design variables, we establish an optimized design of a switch with improved safety.

PROLONG THE SERVICE LIFE OF SWITCH RAIL BY IMPROVED INDUCTION HEAT TREATMENT

  • Zhan, Xinwei;Wang, Shuqing
    • Proceedings of the KSR Conference
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    • 2007.11a
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    • pp.1946-1950
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    • 2007
  • Switch rail is a very important part on the railway track, which not only accounts for the safety of the passing trains but also greatly influences the speed of the train. The higher the speed and the loads of the train the more it demands on the properties of the switch rail. Research shows that the higher mechanical properties of switch rail the longer the service life. Induction heat treatment is a good way of improving the mechanical properties of metallic materials. But the switch rail's section area changes gradually across the lengthways, which is difficult for induction heating especially for the small section. And the mechanical property of small section of the switch rail is the most important for its service life. The induction heat treatment used past always brings the low hardness on small section which can cause low service life of switch for wearing, or too high hardness because of martensite microstructure which can cause the shelling or even breaking of the switch rail. To prolong the service life of switch rail by higher mechanical properties, we researched the improved induction heat treatment for switch rail by adjusting speed of heating, and adopting compressed air cooling. The results showed that switch rail obtain almost the same high hardness across the length way after the improved induction heat treatment, which is very helpful to extend the service life of switch rail.

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Development of the Limit Switch Box for a Ship and Its Performance Evaluation against Salt Water

  • Lee, Seung-Heui;Go, Seok-Jo;Lee, Min-Cheol;Kim, Chang-Dong
    • 제어로봇시스템학회:학술대회논문집
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    • 2005.06a
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    • pp.1334-1338
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    • 2005
  • A limit switch box is used for an indicator of a valve actuator. This device indicates an opening and closing of a valve or a throttle in the valve actuator. In a ship, equipments require safety and robustness because of a rough environment and a specific condition during a voyage. However, the limit switch box has been used in an indoor environment generally. This study developed a new limit switch box which can be used at an outdoor environment. This study designed the new limit switch box. The housing of the limit switch box was made by an aluminum die cast method with surface painting after anodizing or chromate coating. In order to evaluate the endurance of the housing, the endurance tests against salt water have been conducted. Experiment results showed that the proposed device provides a reliable performance against salt water.

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Development and Performance Test Results of a Segmented Scissors Type Switch for the Urban Maglev (도시형 자기부상열차 시저스분기기 개발현황과 성능시험결과)

  • Lee, Jong-Min;Park, Doh-Young;Han, Hyung-Suk;Kim, Chang-Hyun
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.3180-3186
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    • 2011
  • A segmented scissors type switch has been developed for the urban transit maglev demonstration line to be commercialized near Incheon International Airport in 2013. Based on the design of the previous segmented 3-way switch, the scissors switch is composed of four segmented 2-way switches up/down and left/right and a turn table in the mid point. The main function of the scissors switch is to change the running direction of the train at end terminals. The developed scissors switch is planned to be installed in front of the 102 station, which has a side platform, of the demonstration line. The total length of the switch is 65m and the distance between the up and down track centerlines is 6m. The 2-way switches and turn table are made of steel box type beams, and have their own driving unit, locking unit, control unit, levitation and propulsion rails, and so on. Installed in the factory, a 100,000-cycle continuous operation test was carried out after manual and automatic test operations. The applicapability of the developed switch was verified through the measurements of the linearity of the track after repetitive operations, the mechanical operation noise, the load of the main driving motor, the safety of the control panel, the natural frequency of the girder, the deformation of the girder, and so on.

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A Study on the Development of the Limit Switch Box for Corrosion Protection (방식형 리미트 스위치 박스의 개발에 관한 연구)

  • Lee S.H.;Go S.J.;Lee M.C.;Kim C.D.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.836-839
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    • 2005
  • A limit switch box is used for a indicator of a valve actuator. This device indicates an opening and closing of a valve or throttle in a valve actuator. In a ship, equipments are required safety and robustness because of a rough environment and a specific condition during a voyage. However, the limit switch box is used in an indoor environment generally. In order to evaluate the endurance of the limit switch box used in an indoor environment, the endurance tests against salt water have been conducted. Experiment results showed that the limit switch box was corroded severely. Thus, this study developed a new limit switch box which can be used at an outdoor environment. The housing of the developed limit switch box was made by an stainless steel to prevent corrosion.

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