• 제목/요약/키워드: rubber manufacturing

검색결과 212건 처리시간 0.023초

Work Environments and Exposure to Hazardous Substances in Korean Tire Manufacturing

  • Lee, Na-Roo;Lee, Byung-Kyu;Jeong, Si-Jeong;Yi, Gwang-Yong;Shin, Jung-Ah
    • Safety and Health at Work
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    • 제3권2호
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    • pp.130-139
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    • 2012
  • Objectives: The purpose of this study is to evaluate the tire manufacturing work environments extensively and to identify workers' exposure to hazardous substances in various work processes. Methods: Personal air sampling was conducted to measure polycyclic aromatic hydrocarbons, carbon disulfide, 1,3-butadiene, styrene, methyl isobutyl ketone, methylcyclohexane, formaldehyde, sulfur dioxide, and rubber fume in tire manufacturing plants using the National Institute for Occupational Safety Health Manual of Analytical Methods. Noise, carbon monoxide, and heat stress exposure were evaluated using direct reading instruments. Past concentrations of rubber fume were assessed using regression analysis of total particulate data from 2003 to 2007, after identifying the correlation between the concentration of total particulate and rubber fume. Results: Workers were exposed to rubber fume that exceeded 0.6 mg/$m^3$, the maximum exposure limit of the UK, in curing and production management processes. Forty-seven percent of workers were exposed to noise levels exceeding 85 dBA. Workers in the production management process were exposed to $28.1^{\circ}C$ (wet bulb globe temperature value, WBGT value) even when the outdoor atmosphere was $2.7^{\circ}C$ (WBGT value). Exposures to other substances were below the limit of detection or under a tenth of the threshold limit values given by the American Conference of Governmental Industrial Hygienists. Conclusion: To better classify exposure groups and to improve work environments, examining closely at rubber fume components and temperature as risk indicators in tire manufacturing is recommended.

고급강판용 엔드마크 감소를 위한 고무 슬리브의 개발 (Development of Rubber Sleeve for Reduction of End-mark in Cold Rolled Steel Sheet)

  • 김순경;김동건
    • 한국기계가공학회지
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    • 제14권1호
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    • pp.29-35
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    • 2015
  • In this study, a FEM analysis is undertaken of a rubber sleeve which is mounted onto a spreading mandrel so as to avoid marking the first wrappings of coils (known as the 'end-mark'), as occasionally occurs when a concentrated load is placed on the edge of a steel sheet, significantly reducing its quality. A commercial numerical package, ANSYS, was utilized to analyze the structural behavior of the rubber sleeve. In general, the strain of the sleeve increases as the thickness of the rubber layer (H) covering the tubes increases, thus also increasing the surface of the sleeve for a constant boundary condition, and decreasing the pitch (P) between each tube, resulting in an increase in the strain on the surface of the sleeve for all rubber thickness conditions tested here. In a comparison of two different materials, rubber and urethane, when H=3 mm and P=1.1D, the maximum total deformations in these cases are 0.12669 mm and 0.086623 mm, respectively.

고무류 기계부품 통합설계시스템 개발 (Development of Integrated Design System for Mechanical Rubber Components)

  • 우창수;김완두;김영길;신외기;이성훈
    • 대한기계학회논문집A
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    • 제34권8호
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    • pp.1045-1050
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    • 2010
  • 고무부품의 신뢰성을 확보하기 위해서는 피로수명예측 및 평가기술 개발이 중요하다 하겠다. 최근에 고무부품에 대한 고성능, 고신뢰성을 위해 설계, 해석 및 평가기술이 요구되고 있으나, 지금까지는 경험과 시행착오적인 방법으로 개발되고 있는 실정이다. 따라서, 본 연구에서는 고무소재에 대해 배합조건, 기계적 특성, 열화 및 피로수명 등을 포함하는 고무소재 물성 데이터베이스를 구축하고, 고무부품의 특성해석 결과를 데이터베이스와 연계하여 고무부품의 피로해석 모델을 개발하였으며, 실제 피로시험 결과를 통하여 개발된 모델의 타당성을 검증하였다.

Rubber-Filled 샌드위치 복합재료의 충격 특성 연구 (A Study on Impact Performance of Rubber-Filled Sandwich Composite)

  • 황호;조치룡;김동욱
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2004년도 추계학술발표대회 논문집
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    • pp.65-68
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    • 2004
  • A new multifunctional sandwich composite was investigated in this paper. The honeycomb core of this composite was filled with viscoelastic material in order to obtain an improved impact performance. The fillings in the honeycomb cells was hoped to provide the act of energy dissipation in this combined material system. Low-velocity drop-weight test was set up to the specimens with various stacked carbon/epoxy laminate facesheets, $[0/90]_{4s},\;[0/45/-45/90]_{2s}$. Load and energy history were checked and compared for the both groups of specimens, with and without rubber fillings. Further, the damaged faces were inspected visually by ultrasonic C-scan.

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Research on Capacitive Tactile Sensor for Electronic Skin using Natural Rubber and Nitrile Butadiene Rubber

  • Sangmin Ko;Dasom Park;Sangkyun Kim
    • Elastomers and Composites
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    • 제58권4호
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    • pp.173-178
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    • 2023
  • Recently, there has been a significant focus on the development of flexible and stretchable sensors, driven by advancements in electronic devices and the robotics industry. Among these sensors, tactile sensors stand out as the most actively researched, playing a crucial role in facilitating interaction between humans and electronic devices, particularly in robotics and medical applications. This study specifically involves the manufacturing of a capacitive tactile sensor using a relatively straightforward process and sensor structure. Natural rubber and Nitrile butadiene rubber, commonly employed in the rubber industry, were utilized. The dielectric material in the manufactured tactile sensor possesses a porous structure. Notably, the resulting tactile sensor demonstrated excellent sensitivity, approximately 1%/kPa, and exhibited the capability to detect pressures up to 212 kPa.

자동차 방진고무부품 통합설계시스템 개발 (Development of Integrated Design System for Automotive Rubber Components)

  • 우창수;김완두;박현성;신외기
    • Elastomers and Composites
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    • 제47권3호
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    • pp.188-193
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    • 2012
  • 고무부품의 신뢰성을 확보하기 위해서는 피로수명예측 및 평가기술 개발이 중요하다 하겠다. 최근에 고무부품에 대한 고 성능, 고 신뢰성을 위해 설계, 해석 및 평가기술이 요구되고 있으나, 지금까지는 경험과 시행착오적인 방법으로 개발되고 있는 실정이다. 따라서, 본 연구에서는 고무소재에 대해 배합조건, 기계적 특성, 열화 및 피로수명 등을 포함하는 고무소재 물성 데이터베이스를 구축하고, 고무부품의 특성해석 결과를 데이터베이스와 연계하여 고무부품의 피로해석 모델을 개발하였으며, 실제 피로시험 결과를 통하여 개발된 모델의 타당성을 검증하였다.

생체재료를 설명하는 스트레인 에너지 함수에 대한 이론적 고찰 (Theoretical Framework For Describing Strain Energy Function on Biomaterial)

  • 강태원
    • 한국생산제조학회지
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    • 제22권1호
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    • pp.50-55
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    • 2013
  • In order to understand the biomaterial like the blood vessel of artery, there is a need to quantify the biomechanical behavior of the vessel. However, theoretical framework to describe and quantify the behaviour of blood vessel was not well established so far. For studying the biomechanical behavior of artery, Rubber-liked material which is similar to passive artery is selected since conventional theoretical interpretation is very limited to understand and predict the behavior of biomaterial. Rubber-like material is assumed to be very similar to artery and has properties of isotropy, homogeneity and is undergoing large deformation. Based on this assumption, stress developed on Rubber-like material is described by strain energy function and strain invariants which are required to understand the nonlinear elastic behavior of biomaterial. The descriptor which would be used for understanding the biomechanical behavior of artery is studied in this work.

고무압을 이용한 가변예압장치 개발을 위한 기초 연구 (A Fundamental Study on the Development of Variable Preload Device Using Rubber Force)

  • 최치혁;김동현;이춘만
    • 한국정밀공학회지
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    • 제28권4호
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    • pp.416-421
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    • 2011
  • Recently there has been increase in need for high precision and high speed machining due to economic and environmental reasons. It is a very important issue that determines the optimal preload that is to be applied to bearings in order to satisfy the performance required in bearings according to its operation conditions. This study introduces a variable preload device that can automatically adjust the preload applied in a machine tool spindle using centrifugal force as opposed in existing rubber instrument. In this study, the deformation of the rubber device by the centrifugal force is analyzed and it is discussed that the proposed device can be worked properly through changes of the collar density.

Heat Treatment Effect on Anti-Tacking Properties of an Zn-stearate/TEA-stearate/Water Emulsion System

  • Qin, Pei;Lee, JinBae;Ha, KiRyong;Ahn, WonSool
    • Elastomers and Composites
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    • 제54권3호
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    • pp.241-246
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    • 2019
  • Carbon master batch (CMB) rubber sheets, which are stored in stacks, are difficult to separate during reuse because of the adhesion between sheets caused by the stacked weight over time. To solve this problem, in the actual rubber product manufacturing process, various anti-tacking agents (solid powder or liquid surfactants) are applied to the sheet surface. In this study, the emulsion samples of zinc (Zn)-stearate/triethanolamine (TEA)-stearate mixtures were prepared using TEA-stearate as a surfactant, prepared using an industrially manufactured Zn-stearate powder, and their basic anti-tacking properties were studied. During the process of manufacturing emulsion, a heat treatment process and an auxiliary surfactant were introduced to improve the dispersion stability. Results showed that the heat-treated sample exhibited a significant improvement in terms of sedimentation, storage stability, and anti-tacking characteristics since the Zn-stearate particles were reduced to a smaller size by the heat-treatment than that of the original Zn-stearate powder.

토글 조인트장치를 이용한 가변예압장치 개발을 위한 기초 연구 (A Fundamental Study on the Development of a Variable Preload Device Using Toggle Joint Mechanism)

  • 최치혁;차나현;이춘만
    • 한국정밀공학회지
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    • 제30권3호
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    • pp.260-265
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    • 2013
  • To increase the machine accuracy by improving the stiffness of spindle bearings, preload was applied to the spindle bearings. The methods of fixed position preload, convertible preload, constant pressure preload, and variable preload are used to apply the preload to the spindle bearing. The previous studies performed by the author of this study were variable preload methods using rubber pressure and centrifugal force based on mechanical systems. This study proposed a toggle joint mechanism that could be applied to variable preload method using centrifugal force and rubber pressure to increase the preload. Also, a finite element analysis was conducted to predict the deformation of the rubber and change of the preload. And the analysis results showed that the preload by the device using rubber pressure only was increased by the toggle joint mechanism using rubber pressure.