• 한국소음진동공학회:학술대회논문집
• /
• 한국소음진동공학회 1998년도 춘계학술대회논문집; 용평리조트 타워콘도, 21-22 May 1998
• /
• pp.34-39
• /
• 1998

In order to compute the forces which are transmitted through rubber bushings with a commercial multibody dynamic analysis (MBDA) program, a rubber bushing model is needed. The rubber bushing model of MBDA programs such as DADS or ADAMS is the Voigt model which is simply a parallel spring-viscous damper system, meaning that the damping force of the Voigt model is proportional to the frequency. However, experiments do not necessarily support this proportionality. Alternatively, the viscoelastic characteristics of rubber bushings can be better represented by the complex stiffness. The purpose of this paper is to develop a viscoelastic rubber bushing model for the MBDA programs. Firstly, a methodology is proposed to calculate the complex stiffness of rubber bushings considering static and dynamic load conditions. Secondly, a viscoelastic rubber bushing model developed which uses standard elements provided by DADS. The proposed methods are applied to the rubber bushings of the lower control arms of a rear suspension of a 1994 Ford Taurus model. Then, the forces computed for the rubber bushing model are analyzed and compared with the Voigt model in time and frequency domains.

• 대한기계학회논문집A
• /
• 제41권4호
• /
• pp.271-277
• /
• 2017

본 논문에서는 고무 부싱의 등가 강성이 가진 크기와 가진 주파수에 따라 달라지는 동특성에 대해 연구하였다. 새로운 모델은 고부 부싱의 대변형 거동과 크기 효과를 설명하기 위해 제안하였다. 제안된 제안된 모델은 탄성(Elastic) 요소, 점성(Viscous) 요소, 마찰(Friction) 요소로 이루어진 응력항과 등가변형률로 구성되어 있다. 제안된 모델은 실험 결과를 통해 검증하였다. 실험 검증을 통해 제안된 모델은 다양한 가진 크기와 가진 주파수에 따른 고무 부싱의 등가 강성을 정확히 예측함을 확인할 수 있다. 제안된 모델은 자동차 산업에서 고무 부싱의 동적 등가강성을 예측하는데 사용할 수 있을 것으로 예상한다.

• 한국전기전자재료학회:학술대회논문집
• /
• 한국전기전자재료학회 2001년도 하계학술대회 논문집
• /
• pp.787-790
• /
• 2001

Polymer bushing used for overhead line switch was designed and investigated. Requirements of electrical ratings such as partial discharge, ac withstand voltage, impulse voltage and material properties were proposed in accordance with IEEE 386 and pre-standard (PS) 151-146∼147, 170∼180 of KEPCO. The polymer bushing consists of an internal epoxy bushing and external housing made of EPDM rubber. The rubber housing was molded with mold cone. Therefore, the polymer bushing offers several advantages like light weight, good sealing properties, easy installation and excellent performance in contamination. Electric field analysis was also introduced in order to verify the reliability of the design.

• 한국신뢰성학회:학술대회논문집
• /
• 한국신뢰성학회 2006년도 학술발표대회 논문집
• /
• pp.362-370
• /
• 2006

차량의 충격과 진동을 완화하고 링크의 조정역할을 하는 Rubber Bushing제품의 내구성이 약하게 되면 Control arm에서의 이탈사고나 차량의 떨림, 소음으로 인한 고객 불만이 발생하게 된다. 따라서, 국내외 시장에서의 경쟁력 향상을 위해 Rubber Bushing에 대한 내구성, 정특성, 동특성의 개선을 위한 기술의 개발이 요구되고 있다. 본 연구의 목적은 Rubber Bushing을 개발하는데 있어서 종전의 재료설계, 형상설계 및 공정설계에 대한 분석을 행하고, 실험계획법(DOE)을 활용하여 가장 적은 샘플의 시험으로 최적의 설계요소를 찾아내는 방법을 연구하는데 있다. Bushing의 품질특성이 재료, 형상 및 공정에서 어떠한 조건을 가질 때 특성치가 가장 높은 바람직한 반응을 얻을 수 있는 가를 연구하여 최적반응 조건을 결정하고자 한다.

• International Journal of Automotive Technology
• /
• 제8권4호
• /
• pp.455-465
• /
• 2007

The bushing element shows nonlinear characteristics in both displacements and frequencies, also with hysteretic responses for repeated vibrational excitations. Since the characteristics of the rubber bushing significantly affects the accuracy of the vehicle dynamic simulation result, it should be accurately modeled in the vehicle suspension model. To develop an accurate bushing model for vehicle dynamics analysis, the bushing characteristics under several excitation inputs must be known. In this paper, a 3-axis tester was used to capture the bushing characteristics. The random inputs, sine inputs, and step inputs were imposed on each axis of the bushing. Also, two-axis inputs, the radial-axial and radial-normal inputs, were simultaneously imposed on the tester. Three-axis inputs including the radial-axial-normal direction were supplied to the tester. Bushing characteristics of each case were precisely analyzed. These results could be available for dynamic modeling of bushing.

• Elastomers and Composites
• /
• 제39권2호
• /
• pp.121-130
• /
• 2004

고무부싱은 차량부품들을 서로 연결하고 차체로 전달되는 진동을 줄여주는 역할을 하는 중요한 요소로써 가진변위와 주파수에 대해서 모두 비선형 특성을 보이며, 특히 주기적인 가진에 대해 히스테리시스 현상을 나타낸다. 본 논문에서는 1축 내구시험기를 이용하여 차량 현가 장치에 사용되는 부싱을 축 방향과 반경 방향에 대해 사인가진과 랜덤가진을 주어 특성을 살펴보았고 이러한 특성을 반영할 수 있는 동역학적 모델을 인공신경망을 이용하여 개발하였다. 실험결과는 신경망의 입력자료로 활용되었고, 오차역전파 알고리즘을 이용하여 실험적 부싱모델을 개발하였다. 개발된 실험적 부싱모델을 차량 시뮬레이션에 적용하여 유용성을 살펴보았다.

• Elastomers and Composites
• /
• 제55권2호
• /
• pp.81-87
• /
• 2020

Service life prediction and evaluation of rubber components is the foundational technology necessary for securing the safety and reliability of the product and to ensure an optimum design. Even though the domestic industry has recognized the importance thereof, technology for a systematic design and analysis of the same has not yet been established. In order to develop this technology, identifying the fatigue damage parameters that affect service life is imperative. Most anti-vibration rubber components had been damaged by repeated load and aging. Hence, the evaluation of the fatigue characteristics is indispensable. Therefore, in this paper, we propose a method that can predict the service life of rubber components relatively accurately in a short period of time. This method works even in the initial designing stage. We followed the service life prediction procedure of the proposed rubber components. The weak part of the rubber and the maximum strain were analyzed using finite element analysis of the rubber bushing for the tracked vehicles. In order to predict the service life of the rubber components that were in storage for a certain period of time, the fatigue test was performed on the three-dimensional dumbbell specimen, based on the results obtained by the rubber material acceleration test. The service life formula of the rubber bushing for tracked vehicles was derived using both finite element analysis and the fatigue test. The service life of the rubber bushing for tracked vehicles was estimated to be about 1.7 million cycles at room temperature (initial stage) and about 400,000 cycles when kept in storage for 3 years. Through this paper, the service life for various rubber parts is expected be predicted and evaluated. This will contribute to improving the durability and reliability of rubber components.

• 대한기계학회논문집A
• /
• 제39권3호
• /
• pp.303-309
• /
• 2015

본 연구에서는 무현가 복합소재 대차프레임의 철도차량 적용 가능성을 검토하기 위해 동특성 해석과 시험을 수행하였다. 복합소재 대차에서 윤축의 가이드 역할을 하는 고무부싱의 강성을 10MN/m에서 100MN/m까지 10MN/m 단위로 변화시키면서 차량 동특성을 해석적으로 평가하였다. 평가 결과 고무부싱의 강성이 40MN/m 이상에서는 성능요구조건을 만족하고 있음을 알 수 있었다. 또한, 81MN/m의 강성을 갖는 고무부싱을 제작하여 대차에 설치하고 주행 동특성 시험을 수행하였다. 시험결과 임계속도는 약 363km/h로 나타났으며, 주행 해석에서 얻은 330km/h와 약 10%의 오차를 보였다.

• 한국자동차공학회논문집
• /
• 제15권5호
• /
• pp.48-55
• /
• 2007

A bushing component of a vehicle suspension system is tested to capture the nonlinear behavior of rubber bushing element using the MTS 3-axes rubber test machine. The results of the tests are used to model the artificial neural network bushing model. The performances from the neural network model usually are dependent on the structure of the neural network. In this paper, maximum error, peak error, root mean square error, and error-to-signal ratio are employed to evaluate the performances of the neural network bushing model. A simple simulation is carried out to show the usefulness of the developed procedure.

• 한국자동차공학회논문집
• /
• 제14권6호
• /
• pp.143-150
• /
• 2006

In this paper, a new bushing model for vehicle dynamics analysis using Bouc-Wen hysteretic model is proposed. Bushing components of a vehicle suspension system are tested to capture the nonlinear behavior of rubber bushing elements using the MTS 3-axes rubber test machine. The results of the tests are used to define parameters in Bouc-Wen bushing model, which was employed to represent the hysteretic characteristics of the bushing. Bushing parameters are obtained by using genetic algorithms and sensitivity analysis of parameters are also carried out. ADAMS program was used for the identification process and VisualDOC program was employed to find the optimal parameters. A half-car simulation was carried out to show the usefulness of the developed bushing model.