• Title/Summary/Keyword: rubber bearings

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Performance Evaluation of a Lubrication Seal for Freight Cars (화물열차 차축용 저 마찰 오일실의 성능 평가)

  • Kim, Jae-Hoon;Shin, Kong-Soon;Kim, Jun-Ho;Goo, Byeong-Choon
    • Journal of the Korean Society for Railway
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    • v.9 no.6 s.37
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    • pp.630-634
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    • 2006
  • Rail car axles are very important parts for safety of passengers and structural integrity of vehicles. The axles are supported by bearings. To seal grease lubricating the bearings of freight cars, an oil seal has been developed. The developed oil seal is composed of an inner plate, an outer plate and a seal rubber. The friction between axle and housing with the developed oil seal is very low. The seals are designed for a minimum life expectancy of 800,000 kilometers service. In this study, an accelerated durability tests according to AAR Specification M-934-82 were carried out. In addition, various performance tests according to KS B 2804 were conducted.

Dynamic characteristic for vibration mount of MG-Set (전동-발전기의 방진 마운트에 기인한 공진현상 및 동특성 규명)

  • Yoo, Musang;Oh, Kyonghan;Joo, Ingouk;Kim, Hyojin;Roh, Cheolwoo
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2013.04a
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    • pp.816-821
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    • 2013
  • This case study presents a practical method to reduce resonant vibration of generator-motor set. The generator is driven at 1800rpm by induction integral motor. The vibration is below alarm limits, but the dominant frequency of vibration is sub-synchronous and close to that of bearing fault signal in spite of new bearings. To find an mechanism of abnormal vibration, ODS and Modal analysis is carried out. The measured modal characteristics were compared with those of FE Analysis. The ODS mode at rated speed is consistent with system natural frequency mode that is excited by bearings. To reduce vibration level, the isolation mount at system base is changed with new rubber mount for lower natural frequency.

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Dynamic Behaviour of the LRB for Seismic Isolation Design (기초분리설계를 위한 탄성받침의 동적거동)

  • Im, Jung-Soon;Lee, Hee-Mok
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.4 no.3
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    • pp.137-144
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    • 2000
  • Judging from the occasional occurrences of minor and major earthquakes in Korean peninsula, it is generally considered that Korean peninsula is not located in safe zone from earthquake any more. The worldwide damages from earthquake in public buildings such as bridges are also urging the necessity for an appropriate earthquake proof action. The elastomeric bearings have been used in seismic isolation design of bridges. and elastomeric bearings are quite ideal ones which allow movement and rotation in all directions without restraining superstruture. Within the limits of this study on dynamic behavior of the LBR for seismic isolation design, the reaearch results revealed that the Laminated Rubber Bearing(LRB) is useful in bridges for seismic isolation design. In addition, the relationship between the shape factor and compressive strength is linear. It was also found that the compressive strength gets higher as the shape factor increases.

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철도 화물차량 차축용 비접촉식 오일실의 가속내구시험

  • Gu, Byeong-Chun;Kim, Jae-Hun;Sin, Gong-Sun;Kim, Jun-Ho
    • Proceedings of the Korean Reliability Society Conference
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    • 2006.05a
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    • pp.40-47
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    • 2006
  • Rail car axles are very important parts for safety of passengers and structural integrity of vehicles. The axles are supported by bearings. To seal grease lubricating the bearings of freight cars, a non-contact oil seal has been developed. The developed oil seal is composed of inner plate, outer plate and seal rubber. The friction between axle and housing with the developed oil seal is very low. The seals are designed for a minimum life expectancy of 800,000 kilometers service. In this study, an accelerated durability tests according to AAR Specification M-934-82 were carried out. Developed products satisfy the AAR Specifications.

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2 Dimensional Nonlinear Finite Element Analysis for Layered Elastomeric Bearings (비선형 유한요소법에 의한 탄성받침의 이차원 해석)

  • Park, Moon-Ho;Kim, Jin-Kyu;Lee, Seong-Joon
    • Journal of the Korean Society of Industry Convergence
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    • v.3 no.4
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    • pp.329-336
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    • 2000
  • A geometric and material nonlinear finite element analysis is developed for the layered elastomeric bearings. In this study, a mixed variational approach with separate variables is used to describe the displacement and volume change of rubber. To represent finely deformed behavior, Kirchoff stress tensors are used and converted Eulerian stress tensors to describe real physical meanings. Newton's method is utilized to solve the governing nonlinear finite element equations. Numerical test are performed in the case of compression and shear to verify the theory and to illustrate the application of this analysis. And the results of this study were compared to the results of Moore's discrete finite element analysis.

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Innovative simulation method of the spherical steel bearing applied to high-speed railway bridges

  • Renkang, Hu;Shangtao, Hu;Xiaoyu, Zhang;Menggang, Yang;Na, Zheng
    • Structural Engineering and Mechanics
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    • v.85 no.2
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    • pp.265-274
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    • 2023
  • The spherical steel bearings (SSBs) has been gradually replaced traditional rubber bearings and extensively applied to high-speed railway (HSR) bridges in China, due to their durability and serviceability. Nevertheless, SSB is generally simplified to the ordinary constraints in the finite element model, which cannot reflect its detailed mechanical characteristics, especially its seismic performance. To provide a more precisely simulation, an innovative and simplified finite element simulation method is proposed and the combined element group is developed in ANSYS. The primary parameters were determined by means of the performance test of SSB. The finite element model of SSB applied to a single-span HSR simply supported girder bridge was established through the proposed method. The seismic performance of the SSB was further investigated. A shake table test was conducted to evaluate the accuracy of the proposed simulation method. It is found that the numerical results could have a good agreement with the experiment, namely, the proposed method is feasible and efficient.

Shear Characteristics of Elastomeric Bearing Rubber Deteriorated by Accelerated Heat Aging(1): Natural Rubber (가속열 노화로 열화된 탄성받침 고무재료의 전단 특성(1): 천연고무)

  • Sun, Chang-Ho;Kim, Ick-Hyun
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.25 no.6
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    • pp.95-102
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    • 2021
  • Elastometic bearings using flexible rubber materials have recently been widely applied for seismic retrofit of bridges. However, due to various factors, the aging of the rubber material progresses, which causes the shear stiffness change of the bearing, which affects the seismic performance of the bridge. For natural rubber, accelerated heat aging test was performed with variables of heating temperatures and exposure time to analyze shear characteristics. As aging progresses (i.e. increase of temperature and exposure time), the maximum shear stress and shear strain decrease. Also, the shear stiffness is greatly increased at the same shear strain. This means that the rubber material is hardened, implying that the seismic performance of the elastomeric bearing becomes poor.

Incorporation preference for rubber-steel bearing isolation in retrofitting existing multi storied building

  • Islam, A.B.M. Saiful;Jumaat, Mohd Zamin;Hussain, Raja Rizwan;Hosen, Md. Akter;Huda, Md. Nazmul
    • Computers and Concrete
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    • v.16 no.4
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    • pp.503-529
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    • 2015
  • Traditionally, multi-story buildings are designed to provide stiffer structural support to withstand lateral earthquake loading. Introducing flexible elements at the base of a structure and providing sufficient damping is an alternative way to mitigate seismic hazards. These features can be achieved with a device known as an isolator. This paper covers the design of base isolators for multi-story buildings in medium-risk seismicity regions and evaluates the structural responses of such isolators. The well-known tower building for police personnel built in Dhaka, Bangladesh by the Public Works Department (PWD) has been used as a case study to justify the viability of incorporating base isolators. The objective of this research was to establish a simplified model of the building that can be effectively used for dynamic analysis, to evaluate the structural status, and to suggest an alternative option to handle the lateral seismic load. A finite element model was incorporated to understand the structural responses. Rubber-steel bearing (RSB) isolators such as Lead rubber bearing (LRB) and high damping rubber bearing (HDRB) were used in the model to insert an isolator link element in the structural base. The nonlinearities of rubber-steel bearings were considered in detail. Linear static, linear dynamic, and nonlinear dynamic analyses were performed for both fixed-based (FB) and base isolated (BI) buildings considering the earthquake accelerograms, histories, and response spectra of the geological sites. Both the time-domain and frequency-domain approaches were used for dynamic solutions. The results indicated that for existing multi-story buildings, RSB diminishes the muscular amount of structural response compared to conventional non-isolated structures. The device also allows for higher horizontal displacement and greater structural flexibility. The suggested isolation technique is able to mitigate the structural hazard under even strong earthquake vulnerability.

The Development of Seismic Monitoring for a Base-Isolated Building System (지진격리 구조물의 지진모니터링 시스템 개발)

  • 김성훈;조대승;박해동;김두훈
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2001.11a
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    • pp.247-251
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    • 2001
  • Nowadays, base isolation systems such as lead-rubber bearing, elastomer bearing and sliding bearing have been installed to the various structures to prevent the disaster from seismic. The performance of base isolation system have been well proved by model-scale experiments and numerical analysis. However. the seismic response data measured at real large base-isolated structures is still insufficient. This paper presents a seismic monitoring system, acquiring real-time acceleration signals up to 32 channels, displaying time history and spectrum of the signals, storing the acquired data at a PC hard disk, and replaying the saved data. Moreover, the system can be operated without any limitation for monitoring period by automatic management of stored data file. The developed system has been installed at a real base-isolated building using lead-rubber bearings and we expect its seismic response data with ground motion signal can be well licquired in case of earthquake occurrence.

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Variations in the hysteretic behavior of LRBs as a function of applied loading

  • Ozdemir, Gokhan;Bayhan, Beyhan;Gulkan, Polat
    • Structural Engineering and Mechanics
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    • v.67 no.1
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    • pp.69-78
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    • 2018
  • The study presented herein focused on the change in hysteretic force-deformation behavior of lead rubber bearings (LRBs). The material model used to idealize response of LRBs under cyclic motion is capable of representing the gradual attrition in strength of isolator unit on account of lead core heating. To identify the effect of loading history on the hysteretic response of LRBs, a typical isolator unit is subjected to cyclic motions with different velocity, amplitude and number of cycles. Furthermore, performance of an LRB isolated single degree of freedom system is studied under different seismic input levels. Finally, the significance of lead core heating effect on LRBs is discussed by considering the current design approach for base isolated structures. Results of this study show that the response of an LRB is governed strongly by the amplitude and number of cycles of the motion and the considered seismicity level.