• 제목/요약/키워드: rotation speed

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Pulling rate, rotation speed 및 melt charge level 최적화에 의한 쵸크랄스키 공정 실리콘 단결정의 O2 불순물 최소화 설계 (A Czochralski Process Design for Si-single Crystal O2 Impurity Minimization with Pulling Rate, Rotation Speed and Melt Charge Level Optimization)

  • 전혜준;박주홍;블라디미르 아르테미예프;황선희;송수진;김나영;정재학
    • Korean Chemical Engineering Research
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    • 제58권3호
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    • pp.369-380
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    • 2020
  • 대부분의 단결정 실리콘 잉곳은 초크랄스키(Czochralski(Cz)) 공정으로 제조된다. 그러나 단결정 실리콘 잉곳을 제품화 및 태양 전지 기판으로 가공하였을 때 산소 불순물이 있는 경우 낮은 효율성을 나타내는 경향이 있다. 단결정 Si-잉곳의 생산을 위해서는 용융 Si를 녹인 다음 단결정 Si의 시드(Seed)로 결정화하는 초크랄스키(Cz) 공정을 도입한다. 용융된 다결정 Si-덩어리를 단결정 Si-잉곳으로 결정성장 될 때, 열 전달은 Cz-공정의 구조에서 중요한 역할을 한다. 본 연구에서 고품질 단결정 실리콘 잉곳을 얻기 위해 Cz-공정의 최적화된 설계를 구성하였다. 결정 성장 시뮬레이션로부터 결정성장을 위한 Pulling rate 및 Rotation speed에 최적의 변수값을 형성하기 위해 사용되었으며, 변형된 Cz-공정에 대한 연구 및 해당 결과가 논의되며 결정 성장 시뮬레이션을 사용하여 Cz-공정의 Pulling rate, Rotation speed 및 Melt charge level의 최적화된 설계로 인한 결정성장시 단결정 실리콘으로 유입되는 산소 농도 최소화를 설계하였다.

마찰교반용접에 의한 5456-H116 합금의 용접 형상과 기계적 특성 (The Welding Surface and Mechanical Characteristics in Friction Stir Welding for 5456-H116 Alloy)

  • 김성종;한민수;장석기
    • 해양환경안전학회지
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    • 제18권3호
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    • pp.273-278
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    • 2012
  • 선박 구조재료 FRP 재료의 대체 재료로 빠른 선속과 선적량 증가는 물론 재활용이 용이한 Al 선박으로 전환되고 있다. 본 논문에서는 인장실험을 통해 레저선박에 사용되는 5456-H116 합금에 대한 최적의 마찰교반용접 조건에서 프루브 직경의 효과를 기술하였다. 마찰교반용접에서 이송속도, 회전속도를 변수로 5 mm의 프루브 직경을 사용하여, 이송속도가 61 mm/min의 조건에서 가장 우수한 결과를 나타냈다. 프루브 직경 6 mm, 회전속도 170-210 rpm, 이송속도 15 mm/min 에서는 낮은 회전속도로 인하여 불충분한 용접열이 발생하여 거친 표면과 기공이 형성 되었다. 회전속도 500-800 rpm인 경우, 용접부에 칩이 관찰되었으며, 기공은 생기지 않았고, 용접표면은 우수하였으나 1100-2500 rpm에서는 지나친 용접열의 발생으로 많은 칩이 발생하였다. 열에 의한 영향은 용접 배면에서 관찰되었다. 이송속도가 15 mm/min에서 회전속도의 증가하게 되면 마찰이 증가함에 따라 용접열이 발생한다. 기계적 특성은 용접 입열량이 증가할수록 재질의 연화가 가속화되어 저하하였다.

6061-T6 합금의 최적 마찰교반 용접 조건 규명 및 전기화학적 특성 평가 (Evaluation of Electrochemical Characteristic and Investigation on Optimum Condition in Friction Stir Welding for 6061-T6 Al Alloy)

  • 김성종;장석기
    • 한국표면공학회지
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    • 제41권6호
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    • pp.341-350
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    • 2008
  • In friction stir welding for 6061-T6 with various traveling speed and rotation speed conditions, the best mechanical characteristics presented in traveling speed of 507 mm/min and rotation speed of 1100RPM. The maximum tensile strength and yield strength increased with the increasing of traveling speed. The result of the electrochemical characteristic evaluation in friction stir welding at optimum conditions for 6061-T6 Al alloy presented a good characteristics compare to base metal.

높은 Prandtl 수 유체에서 축회전이 열모세관 유동의 진동에 미치는 영향 (Effect of axial rotation on oscillatory thermocapillary flow in half-zone of high Prandtl number fluid)

  • 전승원;이규정
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2008년도 추계학술대회B
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    • pp.2248-2253
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    • 2008
  • A numerical study on oscillatory thermocapillary flow in half-zone has performed to understand the effect of axial rotation. 2d unsteady code is developed to observe the onset of oscillation. 2cs Silicone oil with Prandtl number of 26.5 is used as a working fluid. The critical temperature difference at onset of oscillation is investigated under the different aspect ratios and rotation modes. It is shown that the onset of oscillation is delayed when aspect ratio reduces and rotating speed increases. The oscillatory flow is strongly reduced under top rotation and co-rotation modes, while it is augmented under bottom rotation and counter-rotation modes. It is thought that interaction between return flow and bottom wall is important to explain the oscillatory flow.

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고배속 광디스크 드라이브 트랙 추종 제어 시스템에서의 외란 관측기를 이용한 점근적 외란 제거 (Asymptotic Disturbance Rejection using a Disturbance Observer in the Track-Following Control System of a High-Speed Optical Disk Drive)

  • 유정래;문정호;진경복;정명진
    • 제어로봇시스템학회논문지
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    • 제10권5호
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    • pp.402-410
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    • 2004
  • To obtain a good tracking performance in an optical disk drive servo system, it is essential to attenuate periodic disturbances caused by eccentric rotation of the disk. As an effective control scheme for enhancing disturbance attenuation performance, disturbance observers (DOBs) have been successfully applied to the track-following servo system of optical disk drives. In disk drive systems, the improvement of data transfer rate has been achieved mainly by the increase of disk rotational speed, which leads to the increase of the disturbance frequency. Conventional DOBs are no longer effective in disk drive systems with a high-speed rotation mechanism because the performance of conventional DOBs is severely degraded as the disk rotational frequency increases. This paper proposes a new DOB structure for effective rejection of the disturbance in optical disk drives with a very high rotation speed. Asymptotic disturbance rejection is achieved by adopting a band-pass filter in the DOB structure, which is tuned based on the information on the disturbance frequency. In addition, performance sensitivity of the proposed DOB to changes in disk rotational frequency is analyzed. The effectiveness of the proposed DOB is verified through simulations and experiments using a DVD-ROM drive.

공정변수에 따른 초전도 튜브의 전기적 특성변화

  • 박치완;장건익;하동우;성태현
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2004년도 추계학술대회 논문집 Vol.17
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    • pp.73-76
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    • 2004
  • High-temperature Superconductor(HTS) tubes were fabricated in term of different processing variables such as preheating temperature, speed of mold rotation and cooling rate by centrifugal forming method. For powder melting by induction the optimum range of melting temperatures and preheating temperature were $1050^{\circ}C{\sim}1100^{\circ}C$ and $550^{\circ}C$ for 30min, respectively. The mould roating speed was 1000rpm. A tube was annealed at $840^{\circ}C$ for 72hours in oxygen atmosphere. The plate-like grains were well developed along the roating direction and typical grain size was about more than $40{\mu}m$. It was found that Ic values increased with increasing the preheating temperature and speed of mold rotation. While Ic decreased with increasing the cooling rate. The measured Ic in $50mm{\times}70mm{\times}2.5mm$ tube was about 896Amp.

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공정변수에 따른 초전도 튜브의 전기적 특성 (Electrical Characteristics of HIS Tube Depending on Processing Parameters)

  • 박치완;장건익;하동우;성태현
    • 한국전기전자재료학회논문지
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    • 제18권5호
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    • pp.468-472
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    • 2005
  • High-temperature Superconductor(HTS) tubes were fabricated in term of different processing variables such as preheating temperature, speed of mold rotation and cooling rate by centrigugal forming method. For powder melting by induction the optimum range of melting temperatures and preheating temperature were $1050{\circ}C{\sim}1100{\circ}C\;and\;550{\circ}C\;for\;30\; min$, respectively The mould roating speed was 1000 rpm. A tube was annealed at $840 {\circ}C$ for 72 hours in oxygen atmosphere. The plate-like grains were well developed along the loafing direction and typical grain size was about more than $40{\mu}$. It was found that Ic values increased with increasing the Preheating temperature and speed of mold rotation. While Ic decreased with increasing the cooling rate. The measured Ic in $50mm{\times}70mm{\times}2.5mm$ tube was about 896 Amp.

CNC선반 C축 밀링 원호가공에서 절삭조건이 표면 거칠기에 미치는 영향 (Effect of Surface Roughness on Cutting Conditions in CNC lathe C-Axis Milling Arc Cutting)

  • 신국식
    • 한국기계가공학회지
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    • 제13권4호
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    • pp.99-105
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    • 2014
  • The domestic airline industry undertakes the production of finished products by assembling existing self-described components via a design process which involves assembly and production steps, after which many of the finished products are exported. However, high reliability and stability must be guaranteed, because customers require high-precision components at the time of manufacturing. In the aircraft parts industry, the mass production of high-value-added parts is limited. Therefore, a small production scale depending on the part is used, as many types of conventional CNC lathe machines with X-axis and Z-axis as well as Z-axis and C-axis CNC milling are used. The parts also rely on high-pressure air to increase production. The most important factors are good stability during processing, as high-precision parts are required, as noted above. It was found that as the C-axis rotation speed increased, the diameter of the cutting tool decreased with a decrease in the surface roughness, while the workpiece rotation speed increased with an increase in the surface roughness.

Optimization of FSW of Nano-silica-reinforced ABS T-Joint using a Box-Behnken Design (BBD)

  • Mahyar Motamedi Kouchaksarai ;Yasser Rostamiyan
    • Advances in nano research
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    • 제14권2호
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    • pp.117-126
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    • 2023
  • This experimental study investigated friction stir welding (FSW) of the acrylonitrile-butadiene-styrene (ABS) T-joint in the presence of various nano-silica levels. This study aim to handle the drawbacks of the friction stir welding (FSW) of an ABS T-joint with various quantity of nanoparticles and assess the performance of nanoparticles in the welded joint. Moreover, the relationship between the nanoparticle quantity and FSW was analyzed using response surface methodology (RSM) Box-Behnken design. The input parameters were the tool rotation speed (400, 600, 800 rpm), the transverse speed (20, 30, 40 mm/min), and the nano-silica level (0.8, 1.6, 2.4 g). The tensile strength of the prepared specimens was determined by the universal testing machine. Silica nanoparticles were used to improve the mechanical properties (the tensile strength) of ABS and investigate the effect of various FSW parameters on the ABS T-joint. The results of Box-Behnken RSM revealed that sound joints with desired characteristics and efficiency are fabricated at tool rotation speed 755 rpm, transverse speed 20 mm/min, and nano-silica level 2.4 g. The scanning electron microscope (SEM) images revealed the crucial role of silica nanoparticles in reinforcing the ABS T-joint. The SEM images also indicated a decrease in the nanoparticle size by the tool rotation, leading to the filling and improvement of seams formed during FSW of the ABS T-joint.

고속 로보트 팔 진동의 디지탈 제어 (Digital control of high speed robot arm vibration)

  • 박노철;하영균;박영필
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1988년도 한국자동제어학술회의논문집(국내학술편); 한국전력공사연수원, 서울; 21-22 Oct. 1988
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    • pp.6-11
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    • 1988
  • Alight-weight robot arm carrying a payload is modelled as a cantilever beam with a tip mass subjected to a high speed rotation. Equations of Motion, for modal control, are represented as discrete state variable form. Digital optimal control law with observer is developed to suppress the arm vibration and control the position of the joint angle. The effects of the number of controlled modes, weighting factors of the performance index, reference rotation time, and sampling time on the control performance are analyzed by computer simulation and experiments.

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