• Title/Summary/Keyword: rotating arc

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The Electrode Characteristics of the Zr-based Hydrogen Absorbing Alloy Fabricated by the Rapid Solidification Process (급속응고법으로 제작한 Zr기 수소저장합금의 전극특성)

  • Han, Dong-Su;Jeong, Won-Seop;Kim, In-Gon
    • Korean Journal of Materials Research
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    • v.9 no.4
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    • pp.386-391
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    • 1999
  • The charge-discharge, the high-rate dischargeability, and the self discharge characteristics of the electrodes composed of rapidly solidified ZrV\ulcornerMn\ulcornerMo\ulcornerNi\ulcorneralloy, which has the form of partial substitution of Mn, Mo, Ni for V in $ZrV_2$ were studied. The alloys were prepared using Arc & RSP(Rapid Solidification Process) at the rotating roller speed of 2000 and 5000 rpm. Some of them were received heat treatment at$ 560 ^{\circ}C$ for 1 hour after the solidification to investigate the effect of the heat treatment. It was fond that cycle life was significantly improved by RSP, whereas discharge capacity, activation rte and high rate dischargeability were decreased compared with the conventional arc melting method. The capacity loss seems to be due to the loss of the crystallinity and the increase of the cycle life ascribed to the presence of the amporphous phase as well as the refined grain size of less than 0.2$\mu\textrm{m}$. Heat treatment of the alloy cooled at 2000 rpm improved the cycle life. In case of the alloys cooled at 5000 rpm, both the discharge capacity and the activation rate were significantly improved by the heat treatment.

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A Study on the Friction Stir Welding Properties of A6005 Extruded Aluminum Panels (알루미늄 A6005 압출 패널의 마찰교반용접 특성 연구)

  • Park, Young-Bin;Koo, Jeong-Seo;Goo, Byeong-Choon
    • Journal of the Korean Society for Railway
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    • v.12 no.4
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    • pp.512-517
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    • 2009
  • Extruded aluminium panels have been widely used for railway vehicle structures because -of their light specific weight and other merits. In the past, GMAW (Gas Metal Arc Welding) and GTAW (Gas Tungsten Arc Welding) were mainly used to join aluminium panels. But recently friction stir welding (FSW) is widely used due to its lots of advantage. In this study aluminium A6005 which is used for car body structures was chosen. The influences of main parameters on mechanical properties such as: pin (tool) rotating speed, pin transition speed, shoulder, diameter, pin length and tilting angle were examined. Optical microscope and scanning electron microscope (SEM) observation, micro hardness tests, and tensile tests were carried out.

Investigation for Microstructure and Hardness of Welded Zone of Cu-Ni Alloy using W92-Ni-Fe Sintering Tool (W92-Ni-Fe 소결툴을 이용한 Cu-Ni 합금의 용접부미세조직과 경도 특성)

  • Yoon, Tae-Jin;Park, Sang-Won;Kang, Myung-Chang;Noh, Joong-Suk;Chung, Sung-Wook;Kang, Chung-Yun
    • Journal of Powder Materials
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    • v.22 no.3
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    • pp.181-186
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    • 2015
  • In this study, the effect of the friction stir welding (FSW) was compared with that of the gas tungsten arc welding (GTAW) on the microstructure and microhardness of Cu-Ni alloy weldment. The weldment of 10 mm thickness was fabricated by FSW and GTAW, respectively. Both weldments were compared with each other by optical microstructure, microhardness test and grain size measurement. Results of this study suggest that the microhardness decreased from the base metal (BM) to the heat affected zone (HAZ) and increased at fusion zone (FZ) of GTAW and stir zone (SZ) of FSW. the minimum Hv value of both weldment was obtained at HAZ, respectively, which represents the softening zone, whereas Hv value of FSW weldment was little higher than that of GTAW weldment. These phenomena can be explained by the grain size difference between HAZs of each weldment. Grain size was increased at the HAZ during FSW and GTAW. Because FSW is a solid-state joining process obtaining the lower heat-input generated by rotating shoulder than heat generated in the arc of GTAW.

A Study on the Effect of External Electromagnetic force in MIG Welding (MIG 용접 시 외부 전자기력이 미치는 영향에 관한 연구)

  • Kim Jae Seong;Kim Yong;Ryu Deok Hui;Lee Bo Yeong
    • Proceedings of the KWS Conference
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    • v.43
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    • pp.171-173
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    • 2004
  • Electromagnetic force is one of the most important factor that effect on metal transfer mode, short-circuit rate, spatter generation rate and mechanical properties of weld metal etc. Also, shielding gas and welding current have influence on metal transfer mode in GMAW. In this paper, different ways for external electromagnetic forces are applied by attaching cylindrically rounded conducting wire solenoid on touch tip holding. With the applied electromagnetic field, the arc transfer mode changes from normal mode to rotating mode and spatter generation decreased in electromagnetic fields(N-pole). In MIG welding, the influences of electromagnetic force on the spatter generation showed different tendency as in the $CO_2$ welding. It is possible reasons were discussed.

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Development of Robot System for Automatic Cleaning and Inspection of Live-line Suspension Insulator Strings and Its Application (활선 현수애자련 자동 청소 및 점검용 로봇시스템의 개발과 적용)

  • Park, Joon-Young;Cho, Byung-Hak;Byun, Seung-Hyun;Lee, Jae-Kyung
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.11
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    • pp.66-75
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    • 2007
  • To prevent an insulator failure, an automatic cleaning and inspection robot was developed for suspension insulator strings. The robot autonomously moves along the insulator string using the clamps installed on its two moving frames. Especially, unlike the existing cleaning robots using jets of water, the robot system adopts a dry cleaning method using rotating brushes and a circular motion guide. In addition, a mechanized brush bristles and a voltage-balancing contactor are devised to increase cleaning efficiency and to prevent arc generation under live-line conditions, respectively. We confirmed its effectiveness through experiments.

A Study on Flicker Management Standard for Distribution Power System in Korea based on IEC 61000-3-7 (IEC 기반의 배전계통 플리커 관리기준 연구)

  • Kang, Moon-Ho;Lee, Heung-Ho
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.60 no.9
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    • pp.1663-1667
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    • 2011
  • Voltage variation caused by large loads such as arc furnace and large motors, which use the large and instantaneous currents, can cause the voltage flicker. The flicker irritates the human's eyes and also has an adverse effect on protection device, rotating machine and electronic device etc, therefore the flicker needs to be managed effectively. Recently, the Korea power quality standard has been established on the IEC standards. This paper presents the flicker management standard for distribution power system and suggests the flicker transfer coefficients for Korea power system based on the IEC 61000-3-7.

Methane Reforming Using Atmospheric Plasma Source (대기압 플라즈마를 이용한 메탄 개질 반응)

  • Lee, Dae-Hoon;Kim, Kwan-Tae;Cha, Min-Suk;Song, Young-Hoon;Kim, Dong-Hyeon
    • 한국연소학회:학술대회논문집
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    • 2005.10a
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    • pp.64-68
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    • 2005
  • Methane reforming processes to obtain hydrogen were investigated experimentally by using atmospheric plasma source. Among possible reforming processes, such as a $CO_2$ reforming(dry reforming), a partial oxidation (POx), a steam reforming(SR), and a steam reforming with oxygen(SRO or auto-thermal reforming), partial oxidation and the steam reforming with oxygen were considered. We choose a rotating arc plasma as an atmospheric plasma source, since it shows the best performances in our preliminary tests in terms of a methane conversion, a hydrogen production, and a power consumption. Then, the effects of a feeding flow-rate, an electrical power input to a plasma reaction, an $O_2/C$ ratio and a steam to carbon ratio in the case of SRO on the reforming characteristics were observed systematically. As results, at a certain condition almost 100% of methane conversion was obtained and we could achieve the same hydrogen production rate by consuming a half of electrical power which was used by the best results for other researchers.

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Separation of Isochromatics and Isoclinics from Photoelastic Fringes in a Circular Disk by Phase Measuring Technique

  • Baek, Tae-Hyun;Kim, Myung-Soo;Yoshihau Morimoto;Motoharu Fujigaki
    • Journal of Mechanical Science and Technology
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    • v.16 no.2
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    • pp.175-181
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    • 2002
  • A new polariscope system involving two rotating optical elements and a digital camera for whole field fringe analysis allows automated data to be acquired quickly and efficiently. The developed phase measuring technique that uses eight images through a circular polariscope is presented for the digital measurement of isochromatics and isoclinics, respectively, from photoelastic fringes in a circular disk under diametric compression. Isochromatics can directly be obtained using wrapped isoclinic phases calculated by the arc tangent operator which is the four-quadrant operator from -$\pi$ to $\pi$. It is not required to unwrap isoclinic phases for the calculations of isochromatics. Unwrapped isoclinics are directly determined from isochromatic parameters. Distributions of digitally determined isoclinics are in close agreement to manual measurements. The errors which would appear in unwrapping process of isoclinics can be avoided in the determination of isochromatics.

A Study on the Environmentally Conscious Machining Technology Cutting Fluid Atomization and Environmental Impact through Spin-Off Mechanism in fuming Operation(1) (환경 친화적 기계가공 기술에 관한 연구 선삭가공시 회전분리기구에 의한 절삭유 미립화와 환경영향(I))

  • Hwang, Joon;Chung, Eui-Sik
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.3
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    • pp.73-79
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    • 2002
  • This paper presents the experimental results to verify the environmental consciousness with economic balances due to cutting fluid behaviors, effectiveness in machining process. Even though cutting fluid improves the Productivity through the cooling, lubricating effects, its environmental impact is also increased according to the cutting fluid usage. The primary mechanism considered in this study is the spin-off motion of fluids away from rotating workpiece. In this study some parameters arc adopted to analyze the productivity(tool wear), environmental impact(mist diffusion rate). The results present talc criteria for the resonable cutting fluid usage quantitative1y to develop the environmentally conscious machining process.

Development of Cleaning Robot System for Live-line Suspension Insulator Strings in 345kV Power Lines and Its Application (345kV 송전선로 활선 현수애자련 청소로봇 시스템의 개발 및 적용)

  • Park, Joon-Young;Cho, Byung-Hak;Byun, Seung-Hyun;Lee, Jae-Kyung;Park, Doo-Yong
    • Proceedings of the KIEE Conference
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    • 2007.07a
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    • pp.1769-1770
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    • 2007
  • To prevent an insulator failure, an automatic cleaning robot was developed for suspension insulator strings. The robot autonomously moves along the insulator string using the clamps installed on its two moving frames, and adopts a dry cleaning method using rotating brushes and a circular motion guide. In addition, a mechanized brush bristles and a voltage-balancing contactor are devised to increase cleaning efficiency and to prevent arc generation under live-line conditions, respectively. Moreover, a manual tool for its installation and removal is presented. We confirmed its effectiveness through experiments.

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