• Title/Summary/Keyword: rolls

Search Result 367, Processing Time 0.022 seconds

Study on Design of Coupling Bolt for Shaft in Power Plant (발전용 축계 결합용 커플링 볼트 설계에 관한 연구)

  • Jeong, HoSeung;Son, ChangWoo;Cho, JongRae;Kim, Tae Hyung
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.37 no.5
    • /
    • pp.707-713
    • /
    • 2013
  • Coupling bolts have replaced conventional fitted bolts in applications where the operator's safety during assembly/disassembly is of concern or where the cost of process interruption is significant. Coupling bolts have been installed on rotating flange couplings in a wide range of marine and power applications worldwide. Their use has been approved by all leading international and national classification societies and regulatory bodies. A coupling bolt is a hydraulically tensioned fitted bolt that creates a stable and rigid link between coupling flanges and simplifies assembly and disassembly. We measure the bolt dimensions for reverse engineering and study the standard of assembly-load using a mechanical formula in order to localize a coupling bolt for a shaft in a power plant. We experimentally obtain the friction coefficient and confirm the condition of bolt sets through structure analysis. We show the variation of contact pressure for the shape parameter in order to consider the result when redesigning a bolt.

An Ultra-precision Lathe for Large-area Micro-structured Roll Molds (대면적 미세패턴 롤 금형 가공용 초정밀 롤 선반 개발)

  • Oh, Jeong Seok;Song, Chang Kyu;Hwang, Jooho;Shim, Jong Youp;Park, Chun Hong
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.30 no.12
    • /
    • pp.1303-1312
    • /
    • 2013
  • We report an ultra-precision lathe designed to machine micron-scale features on a large-area roll mold. The lathe can machine rolls up to 600 mm in diameter and 2,500 mm in length. All axes use hydrostatic oil bearings to exploit the high-precision, stiffness, and damping characteristics. The headstock spindle and rotary tooling table are driven by frameless direct drive motors, while coreless linear motors are used for the two linear axes. Finite element method modeling reveals that the effects of structural deformation on the machining accuracy are less than $1{\mu}m$. The results of thermal testing show that the maximum temperature rise at the spindle outer surface is approximately $0.5^{\circ}C$. Finally, performance evaluations of the error motion, micro-positioning capability, and fine-pitch machining demonstrate that the lathe is capable of producing optical-quality surfaces with micron-scale patterns with feature sizes as small as $20{\mu}m$ on a large-area roll mold.

Exposure to Bisphenol A through Contact with Thermal Receipts among Service Industry Workers (서비스직 근로자들의 영수증 접촉 정도에 따른 비스페놀A 노출량 조사)

  • Lee, Yuna;Lee, Yujin;Jang, Jiwon;Han, Gaeul;Kho, Younglim
    • Journal of Environmental Health Sciences
    • /
    • v.40 no.6
    • /
    • pp.435-441
    • /
    • 2014
  • Objectives: Bisphenol A, or BPA, is a chemical component in polycarbonate plastic with which many people come into contact every day. A great deal of controversy has arisen over its safety since this material, which is known to disrupt the human endocrine system and cause neurological difficulties and cancer, is commonplace in beverage containers, food can liners, and receipt paper rolls. In this study, we determined the levels of exposure to BPA of workers in the service industry depending on the number of receipts contacted. Methods: The participants were 16 male and 18 female workers employed in the service industry. Using a questionnaire, we investigated general and job characteristics. Urine samples were collected and analyzed by the LC-MS/MS technique after enzymatic hydrolysis and solid phase extraction (SPE). Results: The geometric mean (GM) concentration of urinary BPA from all subjects was 1.02 ng/ml. Workers were exposed significantly to more BPA according to the number of receipts they contacted, their work experience, and working hours per day. The BPA concentration of those who touched more than 100 receipts per day was 3.09 ng/ml, while that of the other participants was 0.61 ng/ml. It was shown that wearing gloves can protect from BPA exposure. Conclusion: We determined the urinary BPA concentrations of workers in service industry and found that the contact with receipts could increase the BPA exposure of service workers.

A NUMERICAL STUDY ON THE FLOW AND HEAT TRANSFER CHARACTERISTICS OF A HEAT EXCHANGER HAVING RECTANGULAR PIN-FINS SLANTED IN THE FLOW DIRECTION (유동 방향으로 기울어진 사각 핀-휜 열교환기의 유동 및 열전달 특성에 대한 수치적 연구)

  • Seo, J.H.;Kim, M.;Ha, M.Y.;Min, J.K.
    • Journal of computational fluids engineering
    • /
    • v.21 no.3
    • /
    • pp.98-109
    • /
    • 2016
  • The flow and heat transfer characteristics of a heat exchanger having rectangular pin-fin in the flow direction have been investigated numerically. On the bottom plate, the convective boundary conditions for the hot side was given, and the fins were arranged in a channel-type geometric model using the periodic boundary condition in the span-wise direction. Three-dimensional numerical calculations for the flow and conjugate heat transfer problem were conducted using SIMPLE algorithm and $k-{\varepsilon}$ turbulence model. For the slanted pin-fin models, it was found that the downward cooling flow is generated due to the downward pressure gradient component, which can enhance the heat transfer performance near the bottom surface and the fin stem region. Four different inclined angles were considered in the Reynolds number range of 13,500-55,000. The aero-thermal performance of the slanted pin-fin heat exchangers, such as the volume and area goodness factors, were summarized and compared with the baseline plate-fin type heat exchanger quantitatively.

Prediction of Three-Dimensional Strip Profile for 6-High Mill in Thin-Strip Rolling (6 단 압연기의 극박 압연공정에서 3 차원 판 형상 예측)

  • Lee, Sang-Ho;Song, Gil-Ho;Lee, Sung-Jin;Kim, Byung-Min
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.35 no.8
    • /
    • pp.855-861
    • /
    • 2011
  • We predict the rolled-strip profile for a 6-high mill using thin rolling theory and a numerical model. In the numerical model, we calculate the distributions of the contact pressures between the rolls and the rolling pressure between the strip and the work roll in the transverse direction using the geometric structure of the 6-high mill and the boundary conditions. We determine the distribution of the rolling pressure in the rolling direction via a thin-foil rolling model using Fleck's theory. We calculate the three-dimensional elastic deformation of the work roll using the pressures of the width and rolling directions. We then obtain the three-dimensional strip profile via the elastic deformation of the work roll during the rolling process. The profile is verified by a thin cold-rolling test and FE simulation.

Investigation of a Novel Rubber-Forming Process Inducing Uniform Surface Pressure for the Fabrication of a Thin Bent Plate with Corrugated Structure (균일압력 유도에 의한 꺾임 구조를 가진 미세주름 박판구조물 성형을 위한 고무성형 공정연구)

  • Kim, Min-Hoon;Park, Sang-Hu;Jeong, Ho-Seung;Cho, Jong-Rae;Ha, Man-Yeung
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.35 no.8
    • /
    • pp.933-940
    • /
    • 2011
  • Thin sheets with a corrugated structure are generally used for the fabrication of heat exchangers for electronics, airplanes, and vehicles. However, it is difficult to fabricate corrugated structures, especially those with a bent angle, using the conventional stamping process because of its intrinsic formation mechanism. We propose a novel rubber-forming process for the effective pressing of the both tilted sides of a plate under the same pressure to form exact corrugated shapes. We use finite element analysis and experiments to study the rubber-forming process parameters, and we evaluate the maximum allowable bent angle for high-quality formation. We show that the proposed method is effective for the fabrication of bent plates with low cost.

A Study on the storage of Fresh Fruits and Vegetables (Part II) Effects of Intercellular atmosphere and Ethylene evolution by control of external pressure and gas composition in Apple Fruits. (청과물 저장에 관한 연구(제 2보) -사과 저장에 있어서 환경압력 및 기체조성이 사과조직내 기체조성과 Ethylene 생성에 미치는 영향-)

  • 손태화;최종욱;서온수
    • Microbiology and Biotechnology Letters
    • /
    • v.1 no.1
    • /
    • pp.25-30
    • /
    • 1973
  • Experiments were carried out to clarify changes of intercellular gas composition, respiration and ethylene evolution by controlled external atmospheric pressure and external gas composition on apples. Jonathan apples, harvested 25, in September and Rolls apples, harvested 25, in October, 1971 and 1972 were used. Results obtained were as follows: 1. Intercellular gas volumes were proportionally changed by the given pressure, and the given pressure remarkably affected internal gas composition and volume of apples. As intercellular gas volumes were reached in their equilibrium within 5 min. after treatment, the internal atmospheric conditions became constant rapidly. 2. The increase of internal $CO_2$ production was co-related with an amount of internal $O_2$ consumption, therefore, the decreasing period of internal $O_2$ consumption was equalled to the period of climacteric rise in respiration. 3. The increasing of $CO_2$ production followed evolution of $C_2$H$_4$ and this phenomenon on SAP part. was subsequent to NAP part 4. In sub-atmospheric storage, CA effect was also obtained by control of low $O_2$ and high $CO_2$ concentration.

  • PDF

Production of Catechol from Benzene by a Mutant of Pseudomonas sp. (Pseudomonas sp. HW-103 변이주에 의한 Benzene으로부터 Catechol 생산)

  • 황기철;이상협;방원기
    • Microbiology and Biotechnology Letters
    • /
    • v.17 no.3
    • /
    • pp.224-230
    • /
    • 1989
  • For the production of catechol from benzene, bacteria capable of assimilating benzene as a sole carbon and energy source were isolated from soils. Among them, newly isolated strain, KY-114 hay-ing the best ability of producing catechol from benzene was selected and a mutant Pseudomonas sp. HW-103 was developed from Pseudomonas sp. KY-114 by using mutagenesis induced by N-methyl - N'- nitro - N -nitrobo guanidine. The catechol reduction from benzone by Pseudomonas sp. HW-103 was investigated under various conditions. The highest catechol concentration (0.61 g/$\ell$) was obtained in the growth medium (pH 6.5) containing 1% sodium citrate, 0.75% (NH$_4$)$_2$SO$_4$, 0.15% benzene and other minerals at 3$0^{\circ}C$ after incubating of 15hrs. In the catechol production through the reaction with resting rolls, 2.5 g/1 of catechol was produced from 4 g/$\ell$ of benzene after incubation of 10 hrs under the optium conditions, which correponds to 45% of theoretical catechol yield.

  • PDF

Flow Control Inside a Molten Zn Pot for Improving Surface Quality of Zinc Plated Strips (아연도금강판의 품질향상을 위한 도금욕 내부 유동제어 연구)

  • Choi, Jae-Ho;Koh, Min-Seok;Kim, Seok;Lee, Sang-Joon
    • Transactions of the Korean Society of Mechanical Engineers B
    • /
    • v.25 no.10
    • /
    • pp.1392-1399
    • /
    • 2001
  • The flow fields inside a molten Zn pot of continuous hot-chip galvanizing process were investigated experimentally. With varying several parameters including the strip speed Vs, flow rate Q of induction heater. scrapper location and baffle configuration, instantaneous velocity fields were measured using a PIV velocity field measurement technique. Inside the strip region, counter-clockwise rotating flow is dominant. The general flow pattern inside the strip region is nearly not influenced by the strip speed Vs, flow rate Q and the scrapper location. In the exit region, the flow separated from the moving strip due to the existence of a stabilizing roll ascends to the free surface, for the cases of no scrapper and scrapper detached form the roll. On the other hand, the ascending flow to the free surface is decreased, as the flow rate Q of induction heater increases. By installing a baffle around the uprising strip, the flow moving up to the stabilizing roll decreases. In addition, B-type baffle is better than A-type baffle in reducing speed of flow around the stabilizing rolls. However, the flow ascended to the free surface is largely influenced by changing the flow rate Q, and the scrapper location, irrespective of the baffle type.

Fabrication and Performance Evaluation of Temperature Sensor Matrix Using a Flexible Printed Circuit Board for the Visualization of Temperature Field (온도장 가시화를 위한 연성회로기판을 이용한 온도센서 어레이 제작 및 성능평가)

  • Ahn, Cheol-Hee;Kim, Hyung-Hoon;Cha, Je-Myung;Kwon, Bong-Hyun;Ha, Man-Yeong;Park, Sang-Hu;Jeong, Ji-Hwan;Kim, Kui-Soon;Cho, Jong-Rae;Son, Chang-Min;Lee, Jung-Ho;Go, Jeung-Sang
    • Journal of the Korean Society of Visualization
    • /
    • v.7 no.2
    • /
    • pp.17-21
    • /
    • 2010
  • This paper presents the fabrication and performance measurement of a temperature sensor array on a flexible substrate attachable to a curved surface using MEMS technology. Specifically, the fabrication uses the well-developed printed circuit board fabrication technology for complex electrode definition. The temperature sensor array are lifted off with a $10{\times}10$ matrix in a $50\;mm{\times}50\;mm$ to visualize temperature distribution. Copper is used as temperature sensing material to measure the change in resistances with temperature increase. In a thermal oven with temperature control, the temperature sensor array is Characterized. The constant slope of resistance change is obtained and temperature distribution is measured from the relationship between resistance and temperature.